BLADE DEFLECTION MONITORING SYSTEM

• US 20150240787A1
• Filed: 08/14/2013
• Published: 08/27/2015
• Est. Priority Date: 08/17/2012
• Status: Active Grant

• Current Assignee: LM WP Patent Holding A/S (GE Vernova, Inc.)
• Original Assignee: LM WP Patent Holding A/S (GE Vernova, Inc.)
• Inventors: Baek, Peter, Klitgaard, Michael, Fuglsang, Lars, Byskov, Claus, Skovby, Casper
• Granted Patent: US 10,330,082 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F03D 1/0675 of the blades
• CPC Class Codes: F03D 17/00 Monitoring or testing of wind motors, e.g. diagnostics testing during commissioning of wind motors F03D13/30
• CPC Class Codes: F03D 7/0224 Adjusting blade pitch
• CPC Class Codes: F03D 7/042 by means of an electrical or electronic controller
• CPC Class Codes: F05B 2270/17 to avoid excessive deflection of the blades
• CPC Class Codes: F05B 2270/331 Mechanical loads
• CPC Class Codes: F05B 2270/821 Displacement measuring means, e.g. inductive
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y10T 29/49002 Electrical device making

Abstract

A system for monitoring the deflection of a wind turbine blade is described. The system comprises a wireless range-measurement system, having at least one wireless communication device located towards the root end of the blade and at least one wireless communication device located towards the tip end of the blade. The root end device is provided on a bracket projecting from the external surface of the blade, to provide a communication path between the root end and tip end devices which is less susceptible to interference from multipath effects, etc. There is further provided a method to derive tilt and yaw moments from measured deflections. A control method for such a system is also described, wherein the signal gain of the communication path may be varied based at least in part upon the deflection characteristics of the wind turbine blade.

Claims

1. A wind turbine blade comprising an airfoil profile body having a pressure side and a suction side, and a leading edge and a trailing edge with a chord length extending therebetween, the blade having a tip end and a root end, the wind turbine blade further comprising:

at least one tip communication device located towards said tip end,

at least one root communication device located towards said root end, said at least one root communication device in wireless radio communication with said at least one tip communication device via a wireless communication path, to monitor the distance between said at least one tip communication device and said at least one root communication device to determine a movement of said at least one tip communication device relative to said at least one root communication device indicative of a blade deflection, wherein

said at least one root communication device is provided on at least one bracket projecting from an external surface of said wind turbine blade at said root end, wherein said root communication device is spaced from the external surface of said blade to minimize path loss in the communication path between said at least one tip communication device and said at least one root communication device.

2. The wind turbine blade of claim 1, wherein said at least one bracket projects from the external surface of said wind turbine blade, said at least one root communication device located at a distal end of said at least one bracket, the wind turbine blade having a characteristic maximum deflection shape for the wind turbine blade, wherein the length by which said at least one bracket projects from the external surface of the wind turbine blade is selected based on said characteristic maximum deflection shape, such that the path loss of the communication path between said at least one tip communication device and said at least one root communication device is below a predetermined acceptable path loss level.

3. The wind turbine blade of claim 1, wherein said at least one bracket projects from the external surface of said wind turbine blade, said at least one root communication device located at a distal end of said at least one bracket, wherein said at least one tip communication device is provided on the external surface of the wind turbine blade, the wind turbine blade having a range of certified deflection shapes, wherein

the length by which said at least one bracket projects from the external surface of the wind turbine blade is selected such that a line-of-sight communication path is maintained between said at least one tip communication device and said at least one root communication device for said range of certified deflection shapes of said blade.

4. The wind turbine blade of claim 1, wherein said at least one tip communication device is provided internally of the blade body.

5. The wind turbine blade of claim 1, wherein said tip communication device is provided externally of the blade body.

6. The wind turbine blade of claim 1, wherein at least one of said at least one root communication and said at least one tip communication device is located towards the leading edge or the trailing edge of said wind turbine blade.

7. The wind turbine blade of claim 1, wherein the location of said communication devices are configured such that the communication signal between said communication devices propagates along either the leading or trailing edge of the wind turbine blade, and wherein flapwise bending of the wind turbine blade results in maximum change in signal propagation time.

8. The wind turbine blade of claim 1, wherein the wind turbine blade comprises a first root communication device provided on a first bracket and a second root communication device provided on a second bracket, the first and second root communication devices provided towards either the leading or trailing edge of the blade, wherein said first root communication device is located on the pressure side of the leading edge or the trailing edge of the blade and said second root communication device is located on the suction side of the leading edge or the trailing edge of the blade.

9. The wind turbine blade of claim 1, wherein said at least one bracket projects at a height H above an external surface of said wind turbine blade, wherein the bracket height H is between 10%-50% of the diameter of the root end of the wind turbine blade.

10. The wind turbine blade of claim 1, wherein the wind turbine blade comprises a first root communication device provided on a first bracket and a second root communication device provided on a second bracket, wherein the first and second root communication devices are spaced from each other by a distance D, wherein distance D is between 75-200% of the diameter of the root end of the wind turbine blade.

11. The wind turbine blade of claim 1, wherein the wind turbine blade comprises a first tip communication device located at a first position along the length of the wind turbine blade towards the tip end of the blade and a second tip communication device located at a second position along the length of the wind turbine blade towards the tip end of the blade, wherein said first position is spaced from said second position, said second position located between said first position and said tip end.

12. The wind turbine blade of claim 11, the wind turbine blade having a mode 1 shape and a mode 2 shape, wherein said first tip communication device is located along the length of the blade at the node of said mode 2 shape, and wherein said second tip communication device is located towards said tip end, such that the excitation of the mode 1 and mode 2 shape of the wind turbine blade can be determined from the deflection of said first and second tip communication devices.

13. The wind turbine blade of claim 1, wherein said at least one root communication device is operable to determine the location of said at least one tip communication device using trilateration and/or triangulation.

14. The wind turbine blade of claim 1, wherein said at least one tip communication device and said at least one root communication device are ultra-wideband (UWB) location tracking and/or communication devices, and wherein said communication path is a UWB signal communication path.

15. The wind turbine blade of claim 1, wherein the wind turbine blade further comprises radio-wave absorbing material provided on at least a section of the wind turbine blade components.

16. The wind turbine blade of claim 1, wherein the wind turbine blade comprises at least one processor component communicatively coupled to at least one of said communication devices, wherein said at least one processor component is arranged in a controller housing located at or adjacent the root end of the wind turbine blade, wherein said at least one processor component is selected from at least one of the following:

a receiver, a transmitter, a receiver-transmitter circuit, a transceiver, a controller.

17. A wind turbine having at least one wind turbine blade as claimed in claim 1.

18. A wind turbine as claimed in claim 17, further comprising a pitch control system operable to adjust the pitch of at least one wind turbine blade of said wind turbine, wherein the input to said pitch control system is at least partially based on the determined movement of said at least one tip communication device relative to said at least one root communication device indicative of a blade deflection.

23. A method of designing a blade monitoring system for use on a wind turbine blade as claimed in claim 1, the method comprising the steps of:

providing a wind turbine blade comprising an airfoil profile body having a pressure side and a suction side, and a leading edge and a trailing edge with a chord length extending therebetween, the blade having a tip end and a root end and a defined characteristic deflection profile,

providing at least one tip communication device located towards said tip end,

providing at least one root communication device located towards said root end, said at least one root communication device in wireless communication with said at least one tip communication device via a wireless communication path, to monitor the distance between said at least one tip communication device and said at least one root communication device to determine a movement of said at least one tip communication device relative to said at least one root communication device indicative of a blade deflection,

providing at least one bracket projecting from an external surface of said wind turbine blade at said root end, wherein said at least one root communication device is provided on said at least one bracket, and

calculating a predicted signal quality level for the wireless communication path between said at least one tip communication device and said at least one root communication device for a series of blade deflection shapes of said defined characteristic deflection profile,

wherein the method further comprises the step of;

selecting the height of said at least one bracket such that said at least one root communication device is spaced from the external surface of said blade, such that the predicted signal quality level for the wireless communication path is above an acceptable quality limit for a defined range of blade deflection shapes of said defined characteristic deflection profile.

24. The method as claimed in claim 23, wherein said defined range of blade deflection shapes comprises the certified deflection range of said wind turbine blade.

25. The method as claimed in claim 23, wherein the height of said bracket is selected such that a direct line between said at least one tip communication device and said at least one root communication device passes through less than a predefined blade laminate thickness for said defined range of blade deflection shapes.

26. The method as claimed in claim 25, wherein said direct line passes through less than two layers of laminate of the wind turbine blade for said defined range of blade deflection shapes.

27. The method as claimed in claim 23, wherein the height of said bracket is selected such that a clear line of sight is maintained between said at least one tip communication device and said at least one root communication device for said defined range of blade deflection shapes.

28. A wind turbine blade designed according to the method of claim 23.

19. A blade deflection monitoring system for installation on a wind turbine blade, the wind turbine blade comprising an airfoil profile body having a pressure side and a suction side, and a leading edge and a trailing edge with a chord length extending therebetween, the blade having a tip end and a root end, the monitoring system comprising:

at least one tip communication device for installation towards the tip end of a wind turbine blade,

at least one root communication device for installation towards the root end of a wind turbine blade, and

a controller to operate said communication devices in wireless communication to monitor the distance between said at least one tip communication device and said at least one root communication device when installed on a wind turbine blade to determine a movement of said at least one tip communication device relative to said at least one root communication device indicative of a blade deflection, wherein

said at least one root communication device is arranged to be located spaced from an external surface of the wind turbine blade at said root end.

20. The blade deflection monitoring system of claim 19, wherein the monitoring system comprises at least one bracket for mounting on an external surface of a wind turbine blade at the root end of the wind turbine blade, wherein said at least one root communication device is arranged on a distal end of said at least one bracket.

21. A method of monitoring the deflection of a wind turbine blade, the wind turbine blade having a pressure side and a suction side, and a leading edge and a trailing edge with a chord length extending therebetween, the blade having a tip end and a root end, the method comprising the steps of:

providing at least one tip communication device located towards the tip end of a wind turbine blade,

providing at least one root communication device located towards the root end of said wind turbine blade, said at least one root communication device in wireless communication with said at least one tip communication device via a wireless communication path,

transmitting a signal between said at least one tip communication device and said at least one root communication device along said wireless communication path,

calculating a distance measurement between said at least one tip communication device and said at least one root communication device based on said signal, and

determining a current blade deflection value based on said distance measurement, wherein the method further comprises the step of adjusting a signal gain level of said signal based on at least one of the following;

the current blade deflection value, a predicted blade deflection value based at least in part upon said current blade deflection value, or a signal strength level of a signal received via said communication path.

22. A method of controlling a wind turbine having at least one wind turbine blade, the method comprising the steps of:

monitoring the deflection of at least one wind turbine blade as claimed in claim 21; and

controlling the operation of the wind turbine blade based at least in part on the monitored deflection of the at least one wind turbine blade, preferably by pitching at least one wind turbine blade to control the deflection of said at least one wind turbine blade.