CURVED DISPLAY DEVICE AND METHOD OF MANUFACTURING THE SAME

• US 20150241741A1
• Filed: 02/26/2015
• Published: 08/27/2015
• Est. Priority Date: 02/26/2014
• Status: Active Grant

• Current Assignee: Samsung Display Company Limited (Samsung Electronics Co. Ltd.)
• Original Assignee: Samsung Display Company Limited (Samsung Electronics Co. Ltd.)
• Inventors: Lee, Hyoung Cheol, KIM, Jang-Il, Seo, Osung, Yoon, YeoGeon, HUH, SooJeong
• Granted Patent: US 9,720,283 B2
• Time in Patent Office: Days
• CPC Class Codes: G02F 1/133305 Flexible substrates, e.g. plastics, organic film
• CPC Class Codes: G02F 1/133633 using mesogenic materials
• CPC Class Codes: G02F 1/133711 by organic films, e.g. polymeric films
• CPC Class Codes: G02F 1/133726 made of a mesogenic material
• CPC Class Codes: G02F 1/133753 with different alignment orientations or pretilt angles on a same surface, e.g. for grey scale or improved viewing angle
• CPC Class Codes: G02F 1/133773 the alignment material or treatment being different for the two opposite substrates
• CPC Class Codes: G02F 1/133788 by light irradiation, e.g. linearly polarised light photo-polymerisation

Abstract

A curved display device includes a first substrate, a second substrate facing the first substrate, a liquid crystal layer disposed between the first and second substrates, the liquid crystal layer including liquid crystal molecules, a first alignment layer including reactive mesogens which are polymerized with each other, the first alignment layer being disposed between the first substrate and the liquid crystal layer, and a second alignment layer disposed between the liquid crystal layer and the second substrate, where the reactive mesogens have a functional group having charges.

Claims

1. A curved display device comprising:

a first substrate;

a second substrate facing the first substrate;

a liquid crystal layer disposed between the first and second substrates, the liquid crystal layer comprising liquid crystal molecules;

a first alignment layer which comprises reactive mesogens which are polymerized with each other and have a functional group having charges, the first alignment layer being disposed between the first substrate and the liquid crystal layer; and

a second alignment layer disposed between the liquid crystal layer and the second substrate.

2. The curved display device of claim 1, wherein the curved display device is flexible.

3. The curved display device of claim 1, wherein the functional group has positive charges.

4. The curved display device of claim 3, wherein the functional group comprises alkali metal ions.

5. The curved display device of claim 1, wherein the functional group has negative charges.

6. The curved display device of claim 5, wherein the functional group comprises halogen ions.

7. The curved display device of claim 1, wherein the first substrate comprises:

a first base substrate;

a color filter disposed on the first base substrate; and

a black matrix disposed on the first base substrate.

8. A method of manufacturing a curved display device, the method comprising:

providing a first substrate;

providing a second substrate facing the first substrate;

providing a liquid crystal composition, which comprises reactive mesogens having a functional group having liquid crystal molecules and charges, between the first substrate and the second substrate; and

providing light and electric fields to the liquid crystal composition to form a first alignment formation layer on the first substrate.

9. The method of claim 8, further comprising providing a power source unit comprising a first electrode part connected to the first substrate and a second electrode part connected to the second substrate.

10. The method of claim 9, wherein the functional group has positive charges.

11. The method of claim 10, wherein the forming the first alignment formation layer comprises:

applying a first voltage to the first electrode part; and

applying a second voltage which is greater than the first voltage to the second electrode part to apply the electric fields to the liquid crystal composition.

12. The method of claim 10, wherein the forming the first alignment formation layer comprises:

applying a negative voltage to the first electrode part; and

grounding the second electrode part to apply the electric fields to the liquid crystal composition.

13. The method of claim 10, wherein the forming the first alignment formation layer comprises:

grounding the first electrode part; and

applying a positive voltage to the second electrode part to apply the electric fields to the liquid crystal composition.

14. The method of claim 10, wherein the functional group comprises alkali metal ions.

15. The method of claim 9, wherein the functional group has negative charges.

16. The method of claim 15, wherein the forming the first alignment formation layer comprises:

applying a third voltage to the first electrode part; and

applying a fourth voltage which is less than the third voltage to the second electrode part to apply the electric fields to the liquid crystal composition.

17. The method of claim 15, wherein the forming the first alignment formation layer comprises:

applying a positive voltage to the first electrode part; and

grounding the second electrode part to apply the electric fields to the liquid crystal composition.

18. The method of claim 15, wherein the forming the first alignment formation layer comprises:

grounding the first electrode part; and

applying a negative voltage to the second electrode part to apply the electric fields to the liquid crystal composition.

19. The method of claim 15, wherein the functional group comprises halogen ions.

20. The method of claim 8, further comprising bending the first and second substrates.

21. A curved display device comprising:

a first bent substrate;

a second bent substrate facing the first bent substrate;

a liquid crystal layer disposed between the first and second bent substrates, the liquid crystal layer comprising liquid crystal molecules;

a first alignment layer comprising reactive mesogens which are polymerized with each other, the first alignment layer being disposed between the first bent substrate and the liquid crystal layer; and

a second alignment layer disposed between the second bent substrate and the liquid crystal layer,

wherein the liquid crystal molecules comprises;

first liquid crystal molecules which are adjacent to the first alignment layer and have a first pretilt-angle, and

second liquid crystal molecules, which are adjacent to the second alignment layer and have a second pretilt-angle which is different from the first pretilt-angle.

22. The curved display device of claim 21, wherein the first pretilt-angle is about 80°

to about 90°

.

23. The curved display device of claim 21, wherein the second pretilt-angle is about 88°

to about 90°

.

24. The curved display device of claim 21, wherein the first alignment layer comprises:

a first base layer disposed on the first bent substrate; and

a first alignment formation layer disposed on the first base layer, the first alignment formation layer comprising the polymerized reactive mesogens.

25. The curved display device of claim 21, wherein the first bent substrate has a first curvature radius, and

the second bent substrate has a second curvature radius different from the first curvature radius.

26. The curved display device of claim 21, wherein the first bent substrate comprises:

a first base substrate; and

a pixel electrode disposed on the first base substrate, and

the second bent substrate comprises;

a second base substrate; and

a common electrode disposed on the second base substrate to face the pixel electrode.

27. The curved display device of claim 26, wherein the pixel electrode comprises:

a stem part; and

a plurality of branch parts extending from the stem part.

28. The curved display device of claim 27, wherein the pixel electrode is defined as a plurality of domains in which the plurality of branch parts extends in directions different from each other with respect to the stem part.

29. The curved display device of claim 28, wherein the plurality of branch parts of each of the plurality of domains extends parallel to each other.

30. The curved display device of claim 29, wherein the plurality of domains comprises a first domain, a second domain, a third domain, and a fourth domain.

31. The curved display device of claim 21, further comprising:

a first polarization plate disposed under the first bent substrate, the first polarization plate having a first transmission axis; and

a second polarization plate disposed on the second bent substrate, the second polarization plate having a second transmission axis,

wherein directions of the first and second transmission axes are perpendicular to each other.