CONDUCTIVE COMPOSITION

• US 20150249167A1
• Filed: 10/15/2012
• Published: 09/03/2015
• Est. Priority Date: 10/15/2012
• Status: Abandoned Application

• Current Assignee: Dow Global Technologies LLC (Dow, Inc.)
• Original Assignee: Dow Global Technologies LLC (Dow, Inc.)
• Inventors: Zhang, Yong Wen, Shi, Susan, Folkenroth, Jason J., Wang, William Zhuo
• Application Number:
  US14/430,957
• Publication Number:
  US 20150249167A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H01B 1/16 the conductive material comprising metals or alloys
• CPC Class Codes: H01B 1/22 the conductive material comprising metals or alloys
• CPC Class Codes: H01B 13/0016 for heat treatment
• CPC Class Codes: H01B 13/30 Drying; Impregnating H01B13/32 takes precedence
• CPC Class Codes: H01L 31/022425 for solar cells
• CPC Class Codes: Y02E 10/50 Photovoltaic [PV] energy

Abstract

Disclosed is a conductive composition useful for the preparation of electrically conductive structures on a substrate comprising a plurality of metal particles, a plurality of glass particles and a vehicle comprising at least one cellulose derivative and at least one solid organopolysiloxane resin dissolved in a mutual organic solvent. The solid organopolysiloxane resin acts as adhesion promoter and assists in stably dispersing the metal and glass particles to avoid an agglomeration of such particles without degrading the rheological properties. From such conductive compositions uniform well adherent electrically conductive structures essentially free from defects in the form of cracks, bubbles or coarse particulates can be prepared on dielectric or semiconductor substrates such as silicon wafers in an efficient and cost-saving manner e.g. by screen printing, drying and sintering while inducing only low warping of the substrate. These characteristics render said conductive compositions particularly useful for the fabrication of electrodes of a semiconductor solar cell helping to increase the cell conversion efficiency.

Claims

1. A conductive composition comprising

a. a plurality of metal particles,

b. a plurality of glass particles,

c. a vehicle comprising at least one cellulose derivative and at least one solid organopolysiloxane resin dissolved in a mutual organic solvent.

2. The conductive composition of claim 1, wherein the metal particles are selected from particles made of aluminum, silver, copper, nickel, platinum, palladium, gold or alloys of any of the foregoing, or mixtures thereof, and/or wherein the glass particles comprise oxides selected from SiO₂, B₂O₃, Al₂O₃, Bi₂O₃, MgO, Sb₂O₃, PbO, CaO, BaO, ZnO, Na₂O, Li₂O, K₂O, ZrO₂, TiO₂, IrO₂, SnO₂ and combinations thereof.

3. The conductive composition of claim 1, wherein the at least one cellulose derivative is a cellulose ester and/or a cellulose ether.

4. The conductive composition of claim 1, wherein the at least one solid organopolysiloxane resin has a composition of the formula

[R¹R²R³SiO_0.5]_a[R⁴R⁵SiO]_b[R⁶SiO_1.5]_c[SiO₂]_d

wherein the substituents R¹, R², R³, R⁴, R⁵ and R⁶ each independently represent a hydrocarbon group or a functional group selected from a hydroxyl, an acyloxy group or an alkoxy group, and may be the same or different from each other with respect to each individual silicon atom, and

0≦

a≦

0.4,

0.01≦

b≦

0.99,

0.001≦

c≦

0.99,

0≦

d≦

0.3,

under the proviso that at least one hydrocarbon group and at least one functional group are present and a+b+c+d=1.

5. The conductive composition of claim 4, wherein the at least one hydrocarbon group is selected from an alkyl, cycloalkyl, aryl or aralkyl group having 1 to 12 carbon atoms or a mixture of any of the foregoing and/or wherein the one or more functional groups are hydroxyl groups.

6. The conductive composition of claim 1, wherein the at least one solid organopolysiloxane resin is hydroxy-functional.

7. The conductive composition of claim 1, wherein the at least one solid organopolysiloxane resin has a branched molecular structure.

8. The conductive composition of claim 1, wherein the at least one solid organopolysiloxane resin has a weight average molecular weight as measured by gel permeation chromatography using polystyrene standards in the range of 1,000 to 300,000 g/mol.

9. The conductive composition of claim 1, wherein the organic solvent is an organic solvent having a boiling point in the range from 70 to 250°

C.

10. The conductive composition of claim 1 comprising further one or more additional polymeric binders and/or one or more additives different from the metal particles, glass particles, cellulose derivative, solid organopolysiloxane resin and organic solvent.

11. The conductive composition of claim 1 comprising further at least one amide-functional organic oil or wax as thixotropic agent and/or at least one carbonaceous conductive agent as a conductive agent.

12. The conductive composition of claim 1 comprising

a. 60 to 90 wt. % metal particles, and/or

b. 0.5 to 5 wt. % glass particles, and/or

c. 0.1 to 5 wt. % of the at least one cellulose derivative, and/or

d. 0.1 to 5 wt. % of the at least one solid polysiloxane resin, and/or

e. 15 to 30 wt. % of the organic solvent, and/or

f. 0 to 3 wt. % of additional polymeric binder, if any, and/or

g. 0 to 2 wt. % of one or more additives, if any,

each based on the total weight of the conductive composition.

13. The conductive composition of claim 1 being a paste and/or having a viscosity in the range of 5,000 to 200,000 mPa·

s as measured with a Brookfield RV DV-II+ Pro instrument at a temperature of 23°

C. using a #51 spindle and a rotational speed of 1 rpm.

14. A method for preparing one or more electrically conductive structures on a substrate comprising

a. Applying a conductive composition of claim 1 to at least a part of a surface of the substrate,

b. Drying the applied conductive composition at least partially, and then

c. Sintering at a temperature above 600°

C.

15. A semiconductor solar cell comprising one or more electrodes prepared from the conductive composition of claim 1.