FLOW CONTROL ASSEMBLY

• US 20150252652A1
• Filed: 10/10/2013
• Published: 09/10/2015
• Est. Priority Date: 10/16/2012
• Status: Active Grant

• Current Assignee: Weatherford Technology Holdings, LLC (Weatherford International PLC)
• Original Assignee: Petrowell Limited (Weatherford International PLC)
• Inventors: Murdoch, Euan
• Granted Patent: US 10,036,231 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: E21B 2200/05 Flapper valves
• CPC Class Codes: E21B 2200/06 Sleeve valves
• CPC Class Codes: E21B 34/06 in wells
• CPC Class Codes: E21B 34/08 responsive to flow or pressure of the fluid obtained E21B34/10 takes precedence
• CPC Class Codes: E21B 34/102 with means for locking the closing element in open or closed position E21B34/105 and E21B34/108 take precedence
• CPC Class Codes: E21B 34/16 Control means therefor being outside the borehole control systems for submerged well heads E21B33/0355
• CPC Class Codes: E21B 43/26 by forming crevices or fractures
• CPC Class Codes: E21B 47/06 Measuring temperature or pressure
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling

Abstract

A flow control method and assembly for an oil or gas well comprises generating a pressure signature in the fluid in a bore of the well comprising a minimum rate of change of pressure, and transmitting the pressure signature to a control mechanism to trigger a change in the configuration of a flow control device in the bore in response to the detection of the pressure signature in the fluid. The flow control device can comprise a barrier, such as a flapper, sleeve, valve or similar. The pressure signature is transmitted via fluid flowing in the bore, typically being injected into the well, optionally during or before frac operations, via fluid being used for the frac operations. The control mechanism typically includes an RFID reader to receive RF signals from tags deployed in the fluid flowing in the bore.

Claims

1. A method of controlling flow in a bore of an oil or gas well, the method comprising:

providing a control mechanism in the bore, configured to detect a pressure signature in a fluid in the bore, and

generating a pressure signature in the fluid in the bore and transmitting the pressure signature to the control mechanism to trigger a change in the configuration of a flow control device in the bore in response to the detection of the pressure signature in the fluid;

wherein a positive pressure signature effective to trigger the change in configuration of the flow control device requires a sequence of at least two pressure changes, each pressure change having a minimum rate of change of pressure, with a measured time interval between each pressure change.

2. A method as claimed in claim 1, including sampling the pressure in the fluid in the bore at intervals, recording at least one sampled pressure measurement, and comparing the recorded pressure measurements with another sampled pressure measurement to determine the rate of change of pressure in the fluid.

3. A method as claimed in claim 2, including continuously recording the pressure in the fluid in the bore at regular time intervals, and continuously comparing sequential measurements to determine a pressure signature.

4. A method as claimed in claim 3, the measured time interval between the pressure changes in the sequence incorporates a time window comprising a +/−

deviation from the endpoint of the measured time interval, and wherein the pressure change must occur within the time window for the positive pressure signature to be recognized by the control mechanism.

5. A method as claimed in claim 1, wherein the positive pressure signature requires the sequence to include more than two pressure changes.

6. A method as claimed in claim 1, wherein the positive pressure signature requires the at least two pressure changes are consistent in direction.

7. A method as claimed in claim 1, wherein the positive pressure signature requires two pressure changes.

8. A method as claimed in claim 1, wherein a positive signature requires two or more minimum pressure changes each with the necessary minimum rate of change, occurring within a measured time interval before the control mechanism recognises the pressure changes as a valid signature to trigger the change in configuration of the flow control device.

9. A method as claimed in claim 1, wherein a positive signature requires a number of pressure spikes each fulfilling the necessary minimum rate of change of pressure, and having a measured time interval between each spike.

10. A method as claimed in claim 1, wherein a positive signature requires a number of pressure spikes each fulfilling the necessary minimum rate of change of pressure, and each spike having a minimum sustain of the rate of change over a minimum number of sampled time intervals, and the repetition of a valid pressure spike within the required minimum period measured time interval.

11. A method as claimed in claim 1, including triggering activation of the flow control device in a first pressure signature, and cancelling the activation before the change in configuration of the flow control device by sending a second pressure signature to trigger de-activation of the flow control device, wherein the first activation pressure signature is different from the second cancellation pressure signature.

12. A method as claimed in claim 11, wherein the second cancellation pressure signature is transmitted within a cancellation time window following the transmission of the first activation pressure signature, and wherein the control mechanism recognises and responds to the cancellation signal only if it is transmitted within the cancellation time window.

13. A method as claimed in claim 1, wherein the pressure signature is transmitted via fluid flowing within the bore.

14. A method as claimed in claim 13, wherein the fluid conveying the pressure signature comprises fluid being injected into the bore.

15. A method as claimed in claim 13, wherein the pressure signature is transmitted between or as part of frac operations comprising the injection of fluid into the well.

16. A method as claimed in claim 1, wherein the pressure signature is transmitted from the surface.

17. A method as claimed in claim 1, wherein the pressure signature comprises a rise in pressure above a sampled threshold and wherein the pressure is maintained above the threshold for a minimum time period before reducing below the threshold.

18. A method as claimed in claim 17, wherein the pressure is maintained at a constant level above the threshold during the minimum time period.

19. A method as claimed in claim 1, including sampling a baseline pressure before the pressure signature is applied, and comparing the pressure signature to the baseline pressure in order to verify the minimum rate of change of pressure required for a valid pressure signature.

20. A method as claimed in claim 1, wherein a valid pressure signature detected by the control mechanism triggers the flow control device to change configuration after a time delay following the detection of the valid pressure signature.

21. A method as claimed in claim 1, wherein parameters of the configuration change of the flow control device as a result of the pressure signature are conveyed to the control mechanism after running into a well.

22. A method as claimed in claim 1, wherein the bore includes a selectively actuable port having an open configuration allowing fluid to pass through the port and thereby to exit the bore;

and a closed configuration which denies fluid passage through the port, and wherein the string is run into the well with the port closed and the port is then opened after the string is in place in the well, and wherein the selectively actuable port is controlled by a port pressure signature carried by the fluid in the well.

23. A method as claimed in claim 22, wherein the selectively actuable port is activated by the control mechanism to receive and react to the pressure pulses, and wherein in the absence of the activation of the port by the control mechanism, the selectively actuable port does not react to the pressure pulses in the fluid in the bore.

35. A method as claimed in claim 1, wherein the flow control device includes a barrier device.

36. A method as claimed in claim 35, wherein the barrier device is located below a selectively actuable port, and wherein once the barrier device has been closed, the control mechanism activates the selectively actuable port to receive and react to the port pressure signature.

37. A method as claimed in claim 1, wherein the bore is divided into separate zones, each zone being isolated from other zones in the well, and each zone having a flow control device, a selectively actuable port, and a control mechanism, and wherein the flow control device, port and control mechanism in each zone can be controlled independently of a flow control device, port or control mechanism in other zones.

38. A method as claimed in claim 37, wherein the pressure signature triggers different responses from at least one of the flow control device, selectively actuable port and control mechanism in different zones.

39. A method as claimed in claim 37, including the following steps:

passing an RFID tag through the bore to close a barrier device in a first zone;

applying a port pressure signature in the fluid in the bore to open the selectively actable port;

injecting fluid from surface through the bore, keeping the barrier device closed, so that fluid is diverted through the open port, into the formation in the first zone;

transmitting the pressure signature during fluid injection to communicate to the barrier device to open after a time delay (Td) following the pressure signature; and

passing an RFID tag through the bore to close a barrier device in a second zone prior to repeating at least some of the steps in the second zone.

52. A method as claimed in claim 9, wherein the spike comprises a minimum positive rate of change of pressure followed by a decrease in pressure value.

24-34. -34. (canceled)

40. A flow control assembly for use in an oil or gas well, comprising:

a bore to convey fluid between the surface of the well and a formation;

a flow control device located in the bore, the flow control device having first and second configurations, to divert fluid in the bore;

a control mechanism configured to detect pressure changes in the fluid in the bore, wherein the control mechanism is programmed to trigger a change in the configuration of the flow control device in response to the detection of a pressure signature in the fluid comprising a sequence of at least two pressure changes, each pressure change having a minimum rate of change of pressure, with a measured time interval between each pressure change.

41. A flow control assembly as claimed in claim 40, having at least one pressure sensor to take pressure measurements, and a recorder to record pressure measurements.

42. A flow control assembly as claimed in claim 40, wherein the control mechanism has a timer device, to control a time delay between the detection of the pressure signature and the change in configuration of the flow control device.

45. A flow control assembly as claimed in claim 40, wherein the bore includes a selectively actuable port having an open configuration allowing fluid to pass through the port and thereby to exit the bore;

and a closed configuration which denies fluid passage through the port.

46. A flow control assembly as claimed in claim 45, wherein the selectively actuable port is responsive to control signals comprising a port pressure signature carried by the fluid in the well.

47. A flow control assembly as claimed in claim 46, wherein the selectively actuable port is insensitive to pressure port signature control signals until the port is activated by the control mechanism.

48. A flow control assembly as claimed in claim 40, wherein the flow control device includes a barrier device.

49. A flow control device as claimed in claim 48, wherein the barrier device is located below a selectively actuable port, and whereby closing the barrier below the port enhances the ability of the port to react to pressure changes in the fluid in the closed bore, and diverts fluid through the port when the port is opened.

43. (canceled)

44. (canceled)

50. (canceled)

51. (canceled)