REFLECTIVE DISPLAY COMPRISING A FRONTLIGHT WITH EXTRACTION FEATURES AND A LIGHT REDIRECTING OPTICAL ELEMENT

• US 20150253487A1
• Filed: 04/30/2015
• Published: 09/10/2015
• Est. Priority Date: 04/16/2010
• Status: Active Grant

• Current Assignee: FLEx Lighting II, LLC
• Original Assignee: FLEx Lighting II, LLC
• Inventors: Nichol, Anthony John, Coleman, Zane Arthur
• Granted Patent: US 9,651,729 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G02B 27/0101 characterised by optical features G02B27/0172 takes precedence
• CPC Class Codes: G02B 6/0018 Redirecting means on the surface of the light guide
• CPC Class Codes: G02B 6/002 by shaping at least a portion of the light guide, e.g. with collimating, focussing or diverging surfaces
• CPC Class Codes: G02B 6/0028 Light guide, e.g. taper
• CPC Class Codes: G02B 6/003 Lens or lenticular sheet or layer
• CPC Class Codes: G02B 6/0036 2-D arrangement of prisms, protrusions, indentations or roughened surfaces
• CPC Class Codes: G02B 6/005 provided by one optical element, or plurality thereof, placed on the light output side of the light guide
• CPC Class Codes: G02B 6/0058 varying in density, size, shape or depth along the light guide
• CPC Class Codes: G02B 6/006 to produce indicia, symbols, texts or the like
• CPC Class Codes: G02B 6/0065 Manufacturing aspects; Material aspects
• CPC Class Codes: G02B 6/0068 Arrangements of plural sources, e.g. multi-colour light sources
• CPC Class Codes: G02B 6/0076 Stacked arrangements of multiple light guides of the same or different cross-sectional area
• CPC Class Codes: G02B 6/0088 of the light guide or other optical sheets in the package
• CPC Class Codes: G02F 1/133616 Front illuminating devices
• CPC Class Codes: G09F 13/18 Edge-illuminated signs
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A display includes a reflective spatial light modulator having a reflective surface, a lightguide comprising a core layer, a first cladding layer, and a light emitting region comprising a plurality of light extraction features arranged in a pattern that varies spatially in the light emitting region to frustrate totally internally reflected light propagating within the core layer such that light exits the core layer in the light emitting region into the first cladding layer. A light redirecting optical element is optically coupled to the second side of the first cladding layer, and includes a plurality of light redirecting features directing frustrated totally internally reflected light from the plurality of light extraction features toward the reflective spatial light modulator.

Claims

1. A display comprising:

a. a reflective spatial light modulator having a reflective surface;

b. a lightguide comprising;

i). a core layer having opposing surfaces with a thickness not greater than 0.5 millimeters therebetween wherein light propagates by total internal reflection between the opposing surfaces;

ii). a first cladding layer having a first side optically coupled to the core layer and an opposing second side;

iii). a lightguide region;

iv). an array of coupling lightguides continuous with the lightguide region, each coupling lightguide of the array of coupling lightguides terminating in a bounding edge, and each coupling lightguide folded in a fold region such that the bounding edges of the array of coupling lightguides are stacked; and

v). a light emitting region comprising a plurality of light extraction features arranged in a pattern that varies spatially in the light emitting region, the plurality of light extraction features frustrating totally internally reflected light propagating within the core layer such that light exits the core layer in the light emitting region into the first cladding layer;

c. a light source positioned to emit light into the stacked bounding edges, the light propagating within the array of coupling lightguides to the lightguide region, with light from each coupling lightguide combining and totally internally reflecting within the lightguide region; and

d. a light redirecting optical element optically coupled to the second side of the first cladding layer, the light redirecting optical element comprising a plurality of light redirecting features directing frustrated totally internally reflected light from the plurality of light extraction features toward the reflective spatial light modulator, the plurality of light redirecting features occupying less than 50% of a surface of the light redirecting optical element in the light emitting region,

wherein the core layer has an average thickness in the light emitting region, the light emitting region has a largest dimension in a plane of the light emitting region orthogonal to a thickness direction of the core layer, and the largest dimension of the light emitting region divided by the average thickness of the core layer in the light emitting region is greater than 100.

2. The display of claim 1 wherein an effective thickness of the lightguide bounded by a plurality of total internal reflection interfaces is increased for totally internally reflected light within the core layer that is frustrated by the plurality of light extraction features such that the frustrated light passes through the first cladding layer and totally internally reflects at a first total internal reflection interface of the plurality of total internal reflection interfaces.

3. The display of claim 2 wherein the first total internal reflection interface includes the surface of the light redirecting optical element.

4. The display of claim 3 wherein the frustrated light totally internally reflected at the surface of the light redirecting optical element totally internally reflects at a second total internal reflection interface between the core layer and a second cladding layer of the lightguide.

5. The display of claim 4 wherein a portion of the frustrated light that reflects at the second total internal reflection interface between the core layer and the second cladding layer is subsequently redirected by a first light redirecting feature of the plurality of light redirecting features toward the reflective spatial light modulator.

6. The display of claim 4 wherein the first cladding layer has a first refractive index, the second cladding layer has a second refractive index less than the first refractive index, and the core layer has a core refractive index greater than the first refractive index and the second refractive index.

7. The display of claim 3 wherein an area of the surface of the light redirecting optical element between the plurality of light redirecting features is substantially planar.

8. The display of claim 7 wherein each of the plurality of light extraction features is a low angle directing feature that redirects light at a first angle of incidence to a second angle with an average total deviation less than 6 degrees.

9. The display of claim 7 wherein each of the plurality of light extraction features is a low angle directing feature that redirects light at a first angle of incidence to a second angle with an average total deviation less than 3 degrees.

10. The display of claim 7 wherein each of the plurality of light extraction features is a low angle directing feature that redirects light at a first angle of incidence to a second angle with an average total deviation less than an angular difference between a first critical angle and a second critical angle, the first critical angle defined by the first refractive index and the core refractive index and the second critical angle defined by the second refractive index and the core refractive index.

11. The display of claim 7 wherein each of the plurality of light extraction features is a low angle directing feature that redirects light at a first angle of incidence to a second angle with an average total deviation less than 110% of an angular difference between a first critical angle and a second critical angle, the first critical angle defined by the first refractive index and the core refractive index and the second critical angle defined by the second refractive index and the core refractive index.

12. The display of claim 1 wherein the core layer of the lightguide further comprises a light mixing region positioned to receive light from each coupling lightguide prior to the light entering the light emitting region and a ratio of an average thickness of a region defined by a plurality of interfaces defining the total internal reflection of light propagating from a first end to an opposite second end of the light emitting region to an average thickness of the light mixing region is greater than 1.

13. The display of claim 1 wherein the lightguide further comprises a second cladding layer having a first surface optically coupled to the core layer on a side of the core layer opposite the first cladding layer and at least one of the first cladding and the second cladding comprises an adhesive.

14. A display comprising:

a. a reflective spatial light modulator having a reflective surface;

b. a first lightguide comprising a core layer having opposing surfaces with a thickness not greater than 0.5 millimeters therebetween, a lightguide region and a light emitting region, the first lightguide defined by the opposing surfaces guiding light by total internal reflection;

c. a first cladding layer having a first side optically coupled to the core layer and an opposing second side;

d. an array of coupling lightguides continuous with the lightguide region of the first lightguide, each coupling lightguide of the array of coupling lightguides terminating in a bounding edge, and each coupling lightguide folded in a fold region such that the bounding edges of the array of coupling lightguides are stacked;

e. a plurality of light extraction features arranged within the light emitting region in a pattern that varies spatially in the light emitting region, the plurality of light extraction features frustrating totally internally reflected light propagating between the opposing surfaces of the core layer such that light exits the core layer in the light emitting region into the first cladding layer;

f. a light source positioned to emit light into the stacked bounding edges, the light propagating within the array of coupling lightguides to the lightguide region, with light from each coupling lightguide combining and totally internally reflecting within the lightguide region;

g. a light redirecting optical element optically coupled to the second side of the first cladding layer, the light redirecting optical element comprising a plurality of light redirecting features directing a first portion of the frustrated totally internally reflected light from the plurality of light extraction features toward the reflective spatial light modulator; and

h. a second lightguide comprising the core layer, the second lightguide defined by a second portion of the frustrated totally internally reflected light from the first lightguide propagating by total internal reflection between a surface of the first lightguide and an area of a surface of the light redirecting optical element between the plurality of light redirecting features.

15. The display of claim 14 wherein the plurality of light redirecting features occupies less than 50% of a surface of the light redirecting optical element.

16. The display of claim 14 wherein the plurality of light redirecting features occupies less than 30% of a surface of the light redirecting optical element.

17. The display of claim 14 wherein the core layer is positioned between the light redirecting optical element and the reflective spatial light modulator.

18. The display of claim 14 further comprising a second cladding layer positioned between the core layer and the reflective spatial light modulator, wherein the first cladding layer has a first refractive index, the second cladding layer has a second refractive index less than the first refractive index, and the core layer has a core refractive index greater than the first refractive index and the second refractive index.

19. The display of claim 14 wherein each of the plurality of light extraction features is a low angle directing feature that redirects light at a first angle of incidence to a second angle with an average total deviation less than 3 degrees.

20. The display of claim 14 wherein each of the plurality of light extraction features is a low angle directing feature that redirects light at a first angle of incidence to a second angle with an average total deviation less than an angular difference between a first critical angle and a second critical angle, the first critical angle defined by the first refractive index and the core refractive index and the second critical angle defined by the second refractive index and the core refractive index.

21. The display of claim 14 wherein each of the plurality of light extraction features is a low angle directing feature that redirects light at a first angle of incidence to a second angle with an average total deviation less than 110% of an angular difference between a first critical angle and a second critical angle, the first critical angle defined by the first refractive index and the core refractive index and the second critical angle defined by the second refractive index and the core refractive index.

22. The display of claim 14 wherein the core layer has an average thickness in the light emitting region, the light emitting region has a largest dimension in a plane of the light emitting region orthogonal to a thickness direction of the core layer, and the largest dimension of the light emitting region divided by the average thickness of the core layer in the light emitting region is greater than 100.

23. A display comprising:

a. a reflective spatial light modulator having a reflective surface;

b. a first lightguide comprising a core layer having opposing surfaces with a thickness not greater than 0.5 millimeters therebetween, a lightguide region and a light emitting region, the first lightguide defined by the opposing surfaces guiding light by total internal reflection;

c. an array of coupling lightguides continuous with the lightguide region, each coupling lightguide of the array of coupling lightguides terminating in a bounding edge, and each coupling lightguide folded in a fold region such that the bounding edges of the array of coupling lightguides are stacked;

d. a light source emitting light into the stacked bounding edges, the light propagating within the array of coupling lightguides to the lightguide region, with light from each coupling lightguide combining and totally internally reflecting within the lightguide region;

e. a first cladding layer having a first side optically coupled to the core layer and an opposing second side;

f. a plurality of light extraction features arranged within the light emitting region in a pattern that varies spatially in the light emitting region, the plurality of light extraction features frustrating the totally internally reflected light from the array of coupling lightguides propagating in the first lightguide between the opposing surfaces of the core layer such that light exits the core layer in the light emitting region into the first cladding layer;

g. a light redirecting optical element optically coupled to the second side of the first cladding layer, the light redirecting optical element comprising a plurality of light redirecting features directing a first portion of the frustrated totally internally reflected light from the plurality of light extraction features back through the first cladding layer and the core layer to the reflective spatial light modulator; and

h. a second lightguide comprising the core layer, the second lightguide defined by a portion of the frustrated totally internally reflected light from the first lightguide propagating by total internal reflection between a surface of the first lightguide and an area of a surface of the light redirecting optical element,

wherein the plurality of light redirecting features occupies less than 50% of the surface of the light redirecting optical element, the area of the surface of the light redirecting element is defined between the plurality of light redirecting features and reflects by total internal reflection a second portion of the frustrated totally internally reflected light from the plurality of light extraction features back through the first cladding layer and into the core layer where the second portion of the frustrated totally internally reflected light totally internally reflects from the surface of the first lightguide and is subsequently reflected by one or more light redirecting features of the plurality of light redirecting features toward the reflective spatial light modulator.

24. The display of claim 23 wherein the core layer has an average thickness in the light emitting region, the light emitting region has a largest dimension in a plane of the light emitting region, and the largest dimension of the light emitting region divided by the average thickness of the core layer in the light emitting region is greater than 100.

25. The display of claim 23 further comprising a second cladding layer positioned between the core layer and the reflective spatial light modulator, wherein the first cladding layer has a first refractive index, the second cladding layer has a second refractive index less than the first refractive index, and the core layer has a core refractive index greater than the first refractive index and the second refractive index.

26. The display of claim 23 wherein each of the plurality of light extraction features is a low angle directing feature that redirects light at a first angle of incidence to a second angle with an average total deviation less than 6 degrees.