Low Inertia Direct Drive Drawworks

• US 20150263575A1
• Filed: 03/13/2015
• Published: 09/17/2015
• Est. Priority Date: 03/13/2014
• Status: Active Grant

• Current Assignee: Nabors Drillling Technologies USA, Inc.
• Original Assignee: Canrig Drilling Technology Limited (Nabors Industries Limited)
• Inventors: PACE, Gary, Williams, Kevin R., GARAGHTY, James, ELLIS, Brian
• Granted Patent: US 9,379,584 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B66D 1/12 incorporating electric motors
• CPC Class Codes: B66D 1/525 electrical
• CPC Class Codes: E21B 15/02 specially adapted for underwater drilling E21B15/04 takes precedence
• CPC Class Codes: E21B 19/006 including heave compensators
• CPC Class Codes: E21B 19/008 Winding units, specially adapted for drilling operations
• CPC Class Codes: E21B 19/084 with flexible drawing means, e.g. cables
• CPC Class Codes: E21B 19/09 specially adapted for drilling underwater formations from a floating support using heave compensators supporting the drill string
• CPC Class Codes: H02K 1/2706 Inner rotors
• CPC Class Codes: H02K 1/278 Surface mounted magnets; Inset magnets
• CPC Class Codes: H02K 1/30 using intermediate parts, e.g. spiders
• CPC Class Codes: H02K 1/32 with channels or ducts for flow of cooling medium

Abstract

A low inertia permanent magnet motor includes a stator and rotor. The rotor includes a generally tubular and hollow rotor body coupled to the shaft of the motor by one or more spokes and/or webs. The permanent magnets of the rotor are coupled to the rotor body. In some embodiments, the low inertia permanent magnet motor may be used to power a drawworks. In some embodiments, the drawworks may be controlled by an active heave compensation controller.

Claims

1. An active heave compensation system for use on a floating drilling platform, the active heave compensation system comprising:

a travelling block, the travelling block coupled to a drill string, the travelling block positioned to be raised or lowered by the extension or retraction of a wireline;

a drawworks, the drawworks positioned to extend or retract the wireline, the drawworks including;

a drum, the drum coupled to the wireline, and positioned to extend or retract the wireline as the drum is rotated;

a shaft, the shaft coupled to the drum;

a permanent magnet AC motor, the permanent magnet motor including;

a stator, the stator including a plurality of windings, the windings positioned to induce a rotating electromagnetic field into the interior of the stator; and

a rotor, the rotor positioned within the stator, the rotor including a generally cylindrical, hollow rotor body and a plurality of permanent magnets, the permanent magnets coupled to the periphery of the rotor body, the rotor body coupled by one or more extensions to the shaft, the rotor positioned to be rotated by the interaction of the rotating electromagnetic field induced by the stator and the permanent magnetic field of the permanent magnets; and

an active heave controller, the active heave controller positioned to control rotation of the drawworks.

2. The active heave compensation system of claim 1, wherein the extensions comprise spokes, the spokes being generally linear members extending between and coupled to the shaft and the rotor body.

3. The active heave compensation system of claim 1, wherein the extensions comprise webs, the webs being generally disk-shaped members extending between and coupled to the shaft and the rotor body.

4. The active heave compensation system of claim 3, wherein the webs comprise cutouts formed in the web, the cutouts reducing the weight of the webs.

5. The active heave compensation system of claim 1, wherein the weight of the rotor body and permanent magnets comprise between approximately 60-80% of the total weight of the rotor.

6. The active heave compensation system of claim 1, wherein the active heave control system is positioned to detect upward and downward motion of the floating drilling platform and, in response to the upward or downward motion, cause the drawworks to retract or extend the wireline respectively.

7. The active heave compensation system of claim 5, wherein the active heave control system detects the speed at which the floating drilling platform is moving upward or downward, and causes the drawworks to retract or extend the wireline such that the travelling block moves at a speed equal to and in a direction opposite to that of the floating drilling platform.

8. A drawworks for use on a floating drilling platform, the drawworks comprising:

a drum, the drum coupled to a wireline, and positioned to extend or retract the wireline as the drum is rotated;

a shaft, the shaft coupled to the drum;

a permanent magnet AC motor, the permanent magnet motor including;

a stator, the stator including a plurality of windings, the windings positioned to induce a rotating electromagnetic field into the interior of the stator; and

a rotor, the rotor positioned within the stator, the rotor including a generally cylindrical, hollow rotor body and a plurality of permanent magnets, the permanent magnets coupled to the periphery of the rotor body, the rotor body coupled by one or more extensions to the shaft, the rotor positioned to be rotated by the interaction of the rotating electromagnetic field induced by the stator and the permanent magnetic field of the permanent magnets.

9. The drawworks of claim 8, wherein the extensions comprise spokes, the spokes being generally linear members extending between and coupled to the shaft and the rotor body.

10. The drawworks of claim 8, wherein the extensions comprise webs, the webs being generally disk-shaped members extending between and coupled to the shaft and the rotor body.

11. The drawworks of claim 10, wherein the webs comprise cutouts formed in the web, the cutouts reducing the weight of the webs.

12. The drawworks of claim 8, wherein the weight of the rotor body and permanent magnets comprise between approximately 60-80% of the total weight of the rotor.

13. The drawworks of claim 8, further comprising an active heave controller positioned to control rotation of the drawworks.

14. A low inertia permanent magnet motor comprising:

a shaft;

a stator, the stator including a plurality of windings, the windings positioned to induce a rotating electromagnetic field into the interior of the stator; and

a rotor, the rotor positioned within the stator, the rotor including a generally cylindrical, hollow rotor body and a plurality of permanent magnets, the permanent magnets coupled to the periphery of the rotor body, the rotor body coupled by one or more extensions to the shaft, the rotor positioned to be rotated by the interaction of the rotating electromagnetic field induced by the stator and the permanent magnetic field of the permanent magnets.

15. The low inertia permanent magnet motor of claim 14, wherein the extensions comprise spokes, the spokes being generally linear members extending between and coupled to the shaft and the rotor body.

16. The low inertia permanent magnet motor of claim 14, wherein the extensions comprise webs, the webs being generally disk-shaped members extending between and coupled to the shaft and the rotor body.

17. The low inertia permanent magnet motor of claim 16, wherein the webs comprise cutouts formed in the web, the cutouts reducing the weight of the webs.

18. The low inertia permanent magnet motor of claim 14, wherein the weight of the rotor body and permanent magnets comprise between approximately 60-80% of the total weight of the rotor.

19. The low inertia permanent magnet motor of claim 14, wherein the low inertia permanent magnet motor is used to drive one of a top drive, drawworks, rack and pinion hoisting device, winch, or mud pump.