MIXER FOR AN EXHAUST SYSTEM

• US 20150267587A1
• Filed: 03/18/2015
• Published: 09/24/2015
• Est. Priority Date: 03/19/2014
• Status: Active Grant

• Current Assignee: Purem GmbH Formerly Eberspacher Exhaust Technology Gesellschaft mbH
• Original Assignee: Eberspacher Exhaust Technology GmbH & Co. KG (Eberspächer Gruppe GmbH & Co. KG)
• Inventors: CALVO, Silvia
• Granted Patent: US 9,464,552 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B01F 23/2132 using nozzles
• CPC Class Codes: B01F 25/3141 with additional mixing means other than injector mixers
• CPC Class Codes: B01F 25/4315 the baffles being deformed flat pieces of material B01F25/4314 takes precedence
• CPC Class Codes: B01F 25/43151 composed of consecutive sections of deformed flat pieces of material
• CPC Class Codes: B01F 25/431974 Support members, e.g. tubular collars, with projecting baffles fitted inside the mixing tube or adjacent to the inner wall
• CPC Class Codes: F01N 13/1872 the assembly using stamp-formed parts or otherwise deformed sheet-metal
• CPC Class Codes: F01N 2240/20 a flow director or deflector
• CPC Class Codes: F01N 2610/02 the substance being ammonia or urea
• CPC Class Codes: F01N 2610/1453 Sprayers or atomisers; Arrangement thereof in the exhaust apparatus
• CPC Class Codes: F01N 3/103 Oxidation catalysts for HC and CO only
• CPC Class Codes: F01N 3/2066 Selective catalytic reduction [SCR]
• CPC Class Codes: F01N 3/2892 Exhaust flow directors or the like, e.g. upstream of catalytic device
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

An exhaust system mixer (12) mixes a reactant with an exhaust gas flow (3) and includes a pipe section (13), which borders a flow cross section (16), through which the exhaust gas flows (3), in the circumferential direction (17), and which extends in an axial direction (18) from a first axial side (19) to a second axial side (20), and a plurality of guide blades (14, 15), which project from the pipe section (13) at least on one of the axial sides (19, 20), so as to protrude into the flow cross section (16). Guide blades (14, 15) on an axial side, which follow each other in the circumferential direction (17), include a first guide blade group (21), arranged on the respective axial side (19, 20), axially offset in relation to the guide blades (15) of the second guide blade group (22), to reduce a pressure drop.

Claims

1. A mixer for an exhaust system of an internal combustion engine for mixing a reactant with an exhaust gas flow, the mixer comprising:

a pipe section, which borders a flow cross section through which the exhaust gas flow can flow in a circumferential direction, extending in an axial direction from a first axial side of the pipe section to a second axial side of the pipe section;

a plurality of guide blades, which project from the pipe section at least on one of the axial sides such that the plurality of guide blades protrude into the flow cross section, wherein;

the plurality of guide blades are divided into at least a first guide blade group and a second guide blade group, which are arranged offset in the circumferential direction; and

the guide blades of the first guide blade group are arranged axially offset in relation to the guide blades of the second guide blade group.

2. A mixer in accordance with claim 1, wherein the plurality of guide blades that are divided into at least a first guide blade group and a second guide blade group are on one of the axial sides and are axially offset in relation to one another.

3. A mixer in accordance with claim 1, wherein:

the guide blades of the first guide blade group are arranged on one axial side; and

the guide blades of the second guide blade group are arranged on another axial side.

4. A mixer in accordance with claim 1, wherein the guide blades of the first guide blade group have different pitch angles than the guide blades of the second guide blade group.

5. A mixer in accordance with claim 1, wherein the pitch angles of the guide blades of the first guide blade group are have a pitch angle orientation direction opposite a pitch angle of the guide blades of the second guide blade group.

6. A mixer in accordance with claim 1, wherein the pipe section and the guide blades are formed by a single shaped sheet metal part.

7. A mixer in accordance with claim 1, wherein at least one of the guide blades within at least one of the guide blade groups has a different pitch angle in relation to the axial direction than at least one other of the guide blades.

8. A mixer in accordance with claim 1, wherein at least one of the guide blades of one guide blade group has a different blade length than at least one of the guide blades of the other guide blade group, wherein the blade length is measured from a blade foot arranged at the pipe section to a blade tip located at a distance from the pipe section.

9. A mixer in accordance with claim 8, wherein at least one of the longer guide blades extends beyond a central longitudinal axis.

10. A mixer in accordance with claim 1, wherein at least one of the guide blades at least within one of the guide blade groups has a different blade length than at least one other of the guide blades, wherein the blade length is measured from a blade foot arranged at the pipe section to a blade tip located at a distance from the pipe section.

11. A mixer in accordance with claim 9, wherein at least one of the longer guide blades extends beyond a central longitudinal axis.

12. A mixer in accordance with claim 1, wherein the first guide blade group and the second guide blade group extend in the circumferential direction over an angle range between and including 30°

to and including 330°

each or over about half the circumference of the pipe section each.

13. A mixer in accordance with claim 1, wherein at least one of:

the first guide blade group and the second guide blade group each contain an equal number or different numbers of guide blades;

the guide blades of the first guide blade group have a different blade width than the guide blades of the second guide blade group; and

all of the guide blades are arranged in a contactless manner relative to each other.

14. A reactant feeding device for an exhaust system of an internal combustion engine, the reactant feeding device comprising:

a pipe arrangement for guiding an exhaust gas flow;

an injector arranged at the pipe arrangement for generating a spray jet from reactant for introduction of the reactant into the exhaust gas flow; and

a mixer arranged in the pipe arrangement downstream of the injector in relation of the exhaust gas flow, the mixer comprising;

a pipe section, which borders a flow cross section through which the exhaust gas flow can flow in a circumferential direction, extending in an axial direction from a first axial side of the pipe section to a second axial side of the pipe section;

a plurality of guide blades, which project from the pipe section at least on one of the axial sides such that the plurality of guide blades protrude into the flow cross section, wherein;

the plurality of guide blades are divided into at least a first guide blade group and a second guide blade group, which are arranged offset in the circumferential direction; and

the guide blades of the first guide blade group are arranged axially offset in relation to the guide blades of the second guide blade group.

15. A device in accordance with claim 14, wherein:

the injector is arranged laterally at the pipe arrangement;

the mixer is arranged such that the first guide blade group and the second guide blade group are located on an incoming flow side of the mixer and the first guide blade group faces the injector and the second guide blade group faces away from the injector; and

the guide blades of the first guide blade group are arranged axially offset in the direction of a discharge side of the mixer in relation to the guide blades of the second guide blade group.

16. A device in accordance with claim 15, wherein:

upstream of the mixer, in relation to the exhaust gas flow, the pipe arrangement has an arc, which generates a wake in the exhaust gas flow; and

the mixer is arranged such that the first guide blade group and the second guide blade group are located on an incoming flow side of the mixer and the guide blades of the second guide blade group axially protrude into the wake.

17. A device in accordance with claim 14, wherein:

upstream of the mixer, in relation to the exhaust gas flow, the pipe arrangement has an arc, which generates a wake in the exhaust gas flow; and

the mixer is arranged such that the first guide blade group and the second guide blade group are located on an incoming flow side of the mixer and the guide blades of the second guide blade group axially protrude into the wake.

18. An exhaust system for an internal combustion engine, the exhaust system comprising:

an SCR catalytic converter; and

a reactant feeding device arranged upstream of the SCR catalytic converter, the reactant feeding device comprising;

a pipe arrangement for guiding an exhaust gas flow;

an injector arranged at the pipe arrangement for generating a spray jet from reactant for introduction of the reactant into the exhaust gas flow; and

a mixer arranged in the pipe arrangement downstream of the injector in relation of the exhaust gas flow, the mixer comprising;

a pipe section, which borders a flow cross section through which the exhaust gas flow can flow in a circumferential direction, extending in an axial direction from a first axial side of the pipe section to a second axial side of the pipe section;

a plurality of guide blades, which project from the pipe section at least on one of the axial sides such that the plurality of guide blades protrude into the flow cross section, wherein;

the plurality of guide blades are divided into at least a first guide blade group and a second guide blade group, which are arranged offset in the circumferential direction; and

the guide blades of the first guide blade group are arranged axially offset in relation to the guide blades of the second guide blade group.

19. A system in accordance with claim 18, wherein:

the injector is arranged laterally at the pipe arrangement;

the mixer is arranged such that the first guide blade group and the second guide blade group are located on an incoming flow side of the mixer and the first guide blade group faces the injector and the second guide blade group faces away from the injector; and

the guide blades of the first guide blade group are arranged axially offset in the direction of a discharge side of the mixer in relation to the guide blades of the second guide blade group.

20. A system in accordance with claim 18, wherein:

upstream of the mixer, in relation to the exhaust gas flow, the pipe arrangement has an arc, which generates a wake in the exhaust gas flow; and

the mixer is arranged such that the first guide blade group and the second guide blade group are located on an incoming flow side of the mixer and the guide blades of the second guide blade group axially protrude into the wake.