Mixed Fuel Electric Power System

• US 20150275750A1
• Filed: 03/27/2014
• Published: 10/01/2015
• Est. Priority Date: 03/27/2014
• Status: Abandoned Application

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Algrain, Marcelo C.
• Application Number:
  US14/227,248
• Publication Number:
  US 20150275750A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F02B 63/04 for electric generators
• CPC Class Codes: F02B 73/00 Combinations of two or more engines, not otherwise provided for
• CPC Class Codes: H02J 7/0068 Battery or charger load switching, e.g. concurrent charging and load supply H02J7/0013 takes precedence
• CPC Class Codes: H02J 7/1415 with a generator driven by a prime mover other than the motor of a vehicle
• CPC Class Codes: H02J 7/143 with multiple generators

Abstract

A power system generator set utilizing at least one engine capable of operating on one fuel source and another engine capable of operating on a different fuel source is provided. Specifically, a power system is provided for providing power to an external load having a base power load and a variable power load wherein the majority of the energy consumed by the external load is provided by an engine having a first fuel source and the majority of the variable power consumed by the external load is provided by an engine having a second fuel source.

Claims

1. A power system comprising:

a first prime mover configured to generate a drive force mechanically coupled to a first generator to produce electric power;

a second prime mover configured to generate a drive force mechanically coupled to a second generator to produce electric power;

an external load having a base power load and a variable power load;

a controller configured to control the operation of said prime movers to discharge power to said external load, wherein said controller controls said first prime mover to provide the majority of the base power load and controls said second prime mover to provide the majority of the variable power load.

2. The power system of claim 1 further comprising a peak shaver device configured to receive electric power from said generators to store electric power or to discharge electric power to said external load as controlled by said controller.

3. The power system of claim 2 wherein said peak shaver device and the second prime mover provide the majority of the variable power load.

4. The power system of claim 1 wherein said first prime mover is a combustion engine characterized by a relatively low dynamic response capability fueled by a first fuel.

5. The power system of claim 4 wherein said first fuel is gas fuel.

6. The power system of claim 4 wherein said second prime mover is a combustion engine characterized by a relatively high dynamic response capability fueled by a second fuel.

7. The power system of claim 6 wherein said second fuel is diesel fuel.

8. The power system of claim 2 further comprising a bidirectional AC/DC converter configured to convert AC power from the generators to DC power for the peak shaver.

9. The power system of claim 2 further comprising a bidirectional AC/DC converter configured to convert DC power from the peak shaver to AC power for the external load.

10. The power system of claim 2 wherein said peak shaver includes at least one of an ultra capacitor, a lithium ion battery, and a high-power lead acid battery.

11. The power system of claim 1 wherein said external load is a dragline.

12. A power system comprising:

a first prime mover configured to generate a drive force mechanically coupled to a first generator to produce electric power, said first prime mover being a prime mover characterized by a relatively low dynamic response capability and a relatively low fuel cost;

a second prime mover configured to generate a drive force mechanically coupled to a second generator to produce electric power, said second prime mover being a prime mover characterized by a relatively high dynamic response capability and a relatively high fuel cost;

an external load having a base power load and a variable power load;

a controller configured to control the operation of said prime movers to discharge power to said external load, wherein said controller controls said first prime mover to provide the majority of the base power load and controls said second prime mover to provide the majority of the variable power load.

13. The power system of claim 12 further comprising a peak shaver device configured to receive electric power from said generators to store electric power or to discharge electric power to said external load as controlled by said controller.

14. The power system of claim 13 wherein said peak shaver device and the second prime mover provide the majority of the variable power load.

15. The power system of claim 12 wherein said first prime mover is a gas combustion engine.

16. The power system of claim 15 wherein said second prime mover is a diesel combustion engine.

17. The power system of claim 13 further comprising a bidirectional AC/DC converter configured to convert AC power from the generators to DC power for the peak shaver.

18. The power system of claim 13 further comprising a bidirectional AC/DC converter configured to convert DC power from the peak shaver to AC power for the external load.

19. The power system of claim 13 wherein said peak shaver includes at least one of an ultra capacitor, a lithium ion battery, and a high-power lead acid battery.

20. A power system comprising:

a first prime mover configured to generate a drive force mechanically coupled to a first generator to produce electric power, said first prime mover being a gas combustion engine;

a second prime mover configured to generate a drive force mechanically coupled to a second generator to produce electric power, said second prime mover being a diesel combustion engine;

a peak shaver device configured to receive electric power from said generators to store electric power or to discharge electric power to said external load;

an external load having a base power load and a variable power load;

a controller configured to control the operation of said prime movers to discharge power to said external load, wherein said controller controls said first prime mover to provide the majority of the base power load and said second prime mover and said peak shaver to provide the majority of the variable power load.