ENVIRONMENTAL CONTROL SYSTEM RETROFITTABLE WITH MULTIPLE TYPES OF BOILER-BASED HEATING SYSTEMS

• US 20150276239A1
• Filed: 03/28/2014
• Published: 10/01/2015
• Est. Priority Date: 03/28/2014
• Status: Active Grant

• Current Assignee: Google LLC (Alphabet Inc.)
• Original Assignee: Nest Labs Incorporated (Alphabet Inc.)
• Inventors: Fadell, Anthony M., Rogers, Matthew L., Warren, Daniel A., Honjo, Hirofumi, Satterthwaite, Edwin H. Jr., Honjo, Shigefumi, Holbrook, Richard W., Srinivasan, Shyam R., Daniels, Eric B., Dong, William R., Chamberlain, Jason C., Vo, Helen
• Granted Patent: US 9,568,201 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F24D 19/1009 for central heating
• CPC Class Codes: F24D 2220/003 Generic central heating systems
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 2219/2642 Domotique, domestic, home control, automation, smart house
• CPC Class Codes: G05D 23/1905 associated with tele control
• CPC Class Codes: H04L 12/6418 Hybrid transport

Abstract

A control system may include a thermostat device and boiler control device. The thermostat device may be configured to receive electrical power from second wiring terminals and provide control signals to boiler control device using a second radio when wires are not present in first wiring terminals. The thermostat device may also be configured to receive electrical power from the first wiring terminals and provide the coded control signals to the boiler control device through the first wiring terminals when wires are present in the first wiring terminals. The boiler control device may be configured to receive the control signals from the thermostat device using a third radio and selectively couple the third wiring terminals to fifth wiring terminals to selectively control activation of the boiler-based heating system when wires are not present in fourth wiring terminals.

Claims

1. A control system flexibly adapted for retrofit use with multiple types of boiler-based heating systems, the control system comprising:

a thermostat device comprising a user interface, a processor, a memory, and a temperature sensor, the thermostat device further comprising;

a first radio of a first type for relatively high data rate communications, and a second radio of a second type for relatively low data rate communications;

first wiring terminals for receiving, if available, wires from a boiler control device, and second wiring terminals for receiving, if available, wires from an external power supply; and

signal encoding circuitry coupled to said first wiring terminals and said processor for applying coded control signals to said first wiring terminals; and

the boiler control device, comprising;

a third radio of the second type that is compatible with the second radio, wherein the third radio communicates with the second radio in a paired connection;

third wiring terminals for receiving mains AC voltage wires;

power conversion circuitry for converting a relatively large AC voltage received from the third wiring terminals to a relatively low DC voltage;

fourth wiring terminals coupled to the power conversion circuitry for outputting the relatively low DC voltage;

fifth wiring terminals for coupling the boiler control device to a boiler-based heating system; and

signal decoding circuitry coupled to the fourth wiring terminals for sensing the coded control signals delivered thereto, if available;

wherein said thermostat device is configured to;

in a first thermostat device configuration in which wires are not present in the first wiring terminal, receive electrical power from the second wiring terminals and provide control signals to boiler control device using said second radio; and

in a second thermostat device configuration in which wires are present in the first wiring terminals, receive electrical power from the first wiring terminals and provide the coded control signals to the boiler control device through said first wiring terminals using said signal encoding circuitry; and

wherein said boiler control device is configured to;

in a first boiler control device configuration in which wires are not present in the fourth wiring terminals, receive the control signals from the thermostat device using the third radio and selectively couple the third wiring terminals to the fifth wiring terminals according to the control signals to thereby selectively control activation of the boiler-based heating system; and

in a second boiler control device configuration in which wires are present in the fourth wiring terminals, receive the coded control signals from the thermostat device through the fourth wiring terminals, decode the coded control signals, and selectively couple the third wiring terminals to the fifth wiring terminals according to the coded control signals to thereby selectively control activation of the boiler-based heating system.

2. The control system of claim 1 wherein the thermostat device further comprises automatic wire insertion sensing circuitry configured to automatically detect the first thermostat device configuration and the second thermostat device configuration.

3. The control system of claim 1 wherein the boiler control device further comprises automatic wire insertion sensing circuitry configured to automatically detect the first boiler control device configuration and the second boiler control device configuration.

4. The control system of claim 1 wherein the thermostat device comprises a head unit and a backplate.

5. The control system of claim 1 wherein the boiler system comprises a boiler programmer, and the control system is configured to operate with the boiler programmer.

6. The control system of claim 1 wherein the boiler system does not include a boiler programmer, and the thermostat device is configured to perform scheduling functions normally performed by the boiler programmer.

7. The control system of claim 1 wherein when the coded control signals are sent from the first wiring terminals of the thermostat device to the fourth wiring terminals of the boiler control device, auxiliary communications are transmitted from the thermostat device using the first radio and/or the second radio.

8. The control system of claim 7 wherein the auxiliary communications are transmitted from the first radio using a Wi-Fi protocol to a local wireless network that is connected to the Internet.

9. The control system of claim 7 wherein the auxiliary communications are transmitted from the second radio to the third radio using a wireless protocol based on the IEEE 802.15.4 standard.

10. The control system of claim 1 wherein the thermostat device is configured to replace a pre-existing boiler programmer by:

receiving an indication, from a user through the user interface, that the pre-existing boiler programmer was previously present;

receiving an indication, from the user through the user interface, defining a schedule of the pre-existing boiler programmer; and

automatically scheduling low-energy setpoints at times corresponding to intervals in the schedule of the pre-existing boiler programmer indicating that the boiler was off.

11. A boiler control device flexibly adapted for retrofit use with multiple types of boiler-based heating systems, the boiler control device comprising:

a radio that is compatible with a radio of a thermostat device, wherein the radio communicates with the radio of the thermostat device in a paired connection;

first wiring terminals for receiving mains AC voltage wires;

power conversion circuitry for converting a relatively large AC voltage received from the first wiring terminals to a relatively low DC voltage;

second wiring terminals coupled to the power conversion circuitry for outputting the relatively low DC voltage;

third wiring terminals for coupling the boiler control device to a boiler-based heating system; and

signal decoding circuitry coupled to the second wiring terminals for sensing coded control signals delivered from the thermostat device to the boiler control device, if available;

wherein said boiler control device is configured to;

in a first boiler control device configuration in which wires from the thermostat device are not present in the second wiring terminals, receive the control signals from the thermostat device using the radio and selectively couple the first wiring terminals to the third wiring terminals according to the control signals to thereby selectively control activation of the boiler-based heating system; and

in a second boiler control device configuration in which wires from the thermostat device are present in the second wiring terminals, receive the coded control signals from the thermostat device through the second wiring terminals, decode the coded control signals, and selectively couple the first wiring terminals to the third wiring terminals according to the coded control signals to thereby selectively control activation of the boiler-based heating system.

12. The boiler control device of claim 11 wherein the boiler control device further comprises automatic wire insertion sensing circuitry configured to automatically detect the first boiler control device configuration and the second boiler control device configuration.

13. The boiler control device of claim 11 wherein the boiler system comprises a boiler programmer, and the boiler control device is configured to operate with the boiler programmer.

14. The boiler control device of claim 11 wherein when the coded control signals are being received at the second wiring terminals of the boiler control device, auxiliary communications are transmitted from radio of the thermostat device to the radio of the boiler control device.

15. A thermostat device flexibly adapted for retrofit use with multiple types of boiler-based heating systems, the thermostat device comprising:

a user interface;

a processor;

a memory;

a temperature sensor;

a first radio of a first type for relatively high data rate communications;

a second radio of a second type for relatively low data rate communications;

first wiring terminals for receiving, if available, wires from a boiler control device;

second wiring terminals for receiving, if available, wires from an external power supply; and

signal encoding circuitry coupled to said first wiring terminals and said processor for applying coded control signals to said first wiring terminals;

wherein said thermostat device is configured to;

in a first thermostat device configuration in which wires are not present in the first wiring terminal, receive electrical power from the second wiring terminals and provide control signals to boiler control device using said second radio; and

in a second thermostat device configuration in which wires are present in the first wiring terminals, receive electrical power from the first wiring terminals and provide the coded control signals to the boiler control device through said first wiring terminals using said signal encoding circuitry.

16. The thermostat device of claim 15 wherein the thermostat device further comprises automatic wire insertion sensing circuitry configured to automatically detect the first thermostat device configuration and the second thermostat device configuration.

17. The thermostat device of claim 15 wherein the thermostat device comprises a head unit and a backplate.

18. The thermostat device of claim 15 wherein the boiler system does not include a boiler programmer, and the thermostat device is configured to perform scheduling functions normally performed by the boiler programmer.

19. The thermostat device of claim 15 wherein when the coded control signals are sent from the first wiring terminals of the thermostat device to the boiler control device, auxiliary communications are transmitted from the thermostat device using the first radio and/or the second radio.

20. The thermostat device of claim 15 wherein the thermostat device is configured to replace a pre-existing boiler programmer by:

receiving an indication, from a user through the user interface, that the pre-existing boiler programmer was previously present,

receiving an indication, from the user through the user interface, defining a schedule of the pre-existing boiler programmer; and

automatically scheduling low-energy setpoints at times corresponding to intervals in the schedule of the pre-existing boiler programmer indicating that the boiler was off.