Drum Unit

• US 20150277343A1
• Filed: 03/24/2015
• Published: 10/01/2015
• Est. Priority Date: 03/31/2014
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Hashimoto, Junichi, Yamazaki, Ryuya
• Granted Patent: US 9,417,596 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G03G 21/10 Collecting or recycling waste developer
• CPC Class Codes: G03G 21/105 Arrangements for conveying toner waste
• CPC Class Codes: G03G 2221/0026 Cleaning of foreign matter, e.g. paper powder, from imaging member
• CPC Class Codes: G03G 2221/1684 using extractable subframes, e.g. on rails or hinges

Abstract

A drum unit includes a photosensitive drum, a side plate, a cleaning unit, a waste-toner conveyor unit. The photosensitive drum has a first drum body and a second drum body, each having a photosensitive layer and a supported portion extending from one end of the drum body in a first direction along a rotational axis of the photosensitive drum. The side plate supports the supported portions. The cleaning unit has cleaners and conveyors corresponding to the drum bodies so as to remove waste toner from the photosensitive drums and convey the waste toner removed by the cleaners in the first direction. The waste-toner conveyor unit has a collecting conveyor configured to convey the waste toner conveyed by the. The collecting conveyor is disposed between the side plate and the drum bodies. The collecting conveyor is disposed below the first conveyor.

Claims

1. A drum unit comprising;

a first photosensitive drum rotatable about a first rotational axis, the first photosensitive drum including a first drum body having a first photosensitive layer and a first supported portion extending from one end of the first drum body in a first direction along a first rotational axis;

a second photosensitive drum rotatable about a second rotational axis, the second photosensitive drum including a second drum body having a second photosensitive layer and a second supported portion extending from one end of the second drum body in a second direction along a second rotational axis of the second photosensitive drum, the first direction being parallel to the second direction, the second photosensitive drum being disposed apart from the first photosensitive drum in an arranged direction perpendicular to the first direction and the second direction;

a first side plate disposed apart from the first drum body and the second drum body, the first side plate configured to support each of the first supported portion and the second supported portion;

a first cleaning unit having a first cleaner and a first conveyor, the first cleaner being configured to remove waste toner from the first photosensitive drum, the first conveyor configured to convey the waste toner removed by the first cleaner in the first direction;

a second cleaning unit having a second cleaner and a second conveyor, the second cleaner being configured to remove waste toner from the second photosensitive drum, the second conveyor being configured to convey the waste toner removed by the second cleaner in the second direction; and

a waste-toner conveyor unit having a collecting conveyor configured to convey the waste toner conveyed by the first conveyor and the waste toner conveyed by the second conveyor,

wherein at least a first portion of the collecting conveyor is disposed between the first side plate and the first drum body and is within a projection of a circumference of the first photosensitive drum body onto the first side plate,

wherein at least a second portion of the collecting conveyor is disposed between the first side plate and the second drum body and is within a projection of a circumference of the second photosensitive drum body onto the first side plate, and

wherein the collecting conveyor is disposed below and is overlapped by the first conveyor and the second conveyor.

2. The drum unit according to claim 1, further comprising:

a casing,

wherein the first side plate is removable from the casing in a direction perpendicular to the axis of the first photosensitive drum.

3. The drum unit according to claim 1,

wherein the first photosensitive drum includes a first drum body with the first axis in a first direction,

wherein the second photosensitive drum includes a second drum body with the second axis in the second direction,

wherein a distance between the first side plate and the first drum body in the first direction is 5-40 mm and a distance between the first side plate and the second drum body in the second direction is 5-40 mm.

4. The drum unit according to claim 1,

wherein the first photosensitive drum includes a first drum body with an axial direction in a first direction,

wherein the second photosensitive drum includes a second drum body with an axial direction in a second direction,

wherein a distance between the first side plate and the first drum body in the first direction is 8-15 mm and a distance between the first side plate and the second drum body in the second direction is 8-15 mm.

5. The drum unit according to claim 1,

wherein the first photosensitive drum includes a first drum body with an axial direction in a first direction,

wherein the collecting conveyor is disposed above a lower end E of the first side plate in a direction perpendicular to both the first direction and the arranged direction and the collecting conveyor is disposed above a lower end E of the first side plate in a direction perpendicular to both the second direction and the arranged direction.

6. The drum unit according to claim 1,

wherein at least part of the waste-toner conveyor unit overlaps the first drum body when viewed in the first direction and the second drum body when viewed in the second direction.

7. The drum unit according to claim 1,

wherein the first supported portion has a first portion and a second portion, the first portion of the first supported portion being fitted to the end of the first drum body in the first direction, the first side plate supporting the second portion of the first supported portion, a diameter of the second portion of the first supported portion being smaller than a diameter of the first portion of the first supported portion, and

wherein the second supported portion has a first portion and a second portion, the first portion of the second supported portion being fitted the end of the second drum body in the first direction, the first side plate supporting the second portion of the second supported portion, a diameter of the second portion of the second supported portion being smaller than a diameter of the first portion of the second supported portion.

8. The drum unit according to claim 1,

wherein the diameter of the second portion of the first supported portion is more than two thirds of the diameter of the first portion of the first supported portion and the diameter of the second portion of the second supported portion is more than two thirds of the diameter of the first portion of the second supported portion.

9. The drum unit according to claim 1,

wherein the diameter of the second portion of the first supported portion is more than half of the diameter of the first portion of the first supported portion and the diameter of the second portion of the second supported portion is more than half of the diameter of the first portion of the second supported portion.

10. The drum unit according to claim 5,

wherein the collecting conveyor overlaps the second portion of the first supported portion when viewed in a direction perpendicular to both the first direction and the arranged direction, and the collecting conveyor overlaps the second portion of the second supported portion when viewed in a direction perpendicular to both the second direction and the arranged direction.

11. The drum unit according to claim 1, further comprising:

a second side plate opposite to the first side plate relative to the first drum body and the second drum body,

wherein the first photosensitive drum has a first supported portion and a first driving-force receiving portion, the first supported portion being extending from another end of the first drum body in the first direction, the first supported portion including has a first portion and a second portion, the first portion being fitted by the another end of the first drum body in the first direction, the first portion of the being supported by the second side plate,

wherein the second photosensitive drum has a second supported portion and a second driving-force receiving portion, the second supported portion being extending from another end of the first drum body in the second direction, the second supported portion including has a first portion and a second portion, the first portion being fitted by the another end of the first drum body in the second direction, the second portion of the being supported by the second side plate,

wherein a diameter of the first driving-force receiving portion is larger than a diameter of the second portion of the first supported portion and a diameter of the second driving-force receiving portion is larger than a diameter of the second portion of the second supported portion.

12. The drum unit according to claim 7,

wherein the first driving-force receiving portion is separable from the second portion of the first supported portion and the second driving-force receiving portion is separable from the second portion of the second supported portion.

13. The drum unit according to claim 1,

wherein the waste-toner conveyor unit has a first connector and a second connector, the first connector connecting the first cleaning unit and the waste-toner conveyor unit, the second connector connecting the second cleaning unit and the waste-toner conveyor unit,

wherein the first connector is configured to restrict a movement of the waste-toner conveyor unit in the arranged direction relative to the first cleaning unit and the second cleaning unit, and

wherein the second connector is configured to permit a movement of the waste-toner conveyor unit in the arranged direction relative to the first cleaning unit and the second cleaning unit.

14. The drum unit according to claim 1, further comprising:

a third photosensitive drum and a third cleaning unit, the third photosensitive drum having a third drum body including a third photosensitive layer and a third supported portion extending from one end of the third drum body in a third direction along a third rotational axis of the third photosensitive drum, the third photosensitive drum disposed opposite to the first photosensitive drum relative to the second photosensitive drum, the third cleaning unit having a third cleaner and a third conveyor, the third cleaner configured to remove waste toner on the third photosensitive drum, the third conveyor configured to convey the waste toner removed by the third cleaner in the third direction,

wherein the waste-toner conveyor unit has a third connector, the third connector restrict a movement of the waste-toner conveyor unit in the arranged direction relative to the first cleaning unit, the second cleaning unit and the third cleaning unit.

15. The drum unit according to claim 10,

wherein the first connector having a first fixed portion fixed to the first cleaning unit and the second connector having a second fixed portion fixed to the second cleaning unit and the third connector having a third fixed portion fixed to the third cleaning unit,

wherein the first fixed portion has a first through hole, the second fixed portion has a second through hole and the third through hole a third through hole, a length in the third direction of the first through hole is smaller than a length in the arranged direction of the second through hole and a length in the arranged direction of the third through hole.

16. The drum unit according to claim 10,

wherein the first through hole is a circular shape and both the second hole and the third through hole are oval shapes.

17. The drum unit according to claim 9,

wherein an end of the first conveyor in the first direction is disposed within the first connector and an end of the second conveyor in the second direction is disposed within the second connector.

18. The drum unit according to claim 9, further comprising:

a first seal and a second seal, the first seal being disposed between the first cleaning unit and the first connector of the waste-toner conveyor unit, the second seal being disposed between the second cleaning unit and the second connector of the waste-toner conveyor unit,

wherein the first seal has a first through hole and the second seal has a second through hole, the end of the first conveyor in the first direction passing through the first through hole, the end of the second conveyor in the second direction passing through the second through hole.

19. The drum unit according to claim 1,

wherein the first supported portion has a first drum gear and the second supported portion has a second drum gear,

wherein the first cleaning unit has a first conveyor gear engaged with the first drum gear and the second cleaning unit has a second conveyor gear engaged with the second drum gear.

20. The drum unit according to claim 1, further comprising:

a first static eliminating member and a second static eliminating member, the first static eliminating member configured to eliminate charge and disposed at an upstream from the first cleaner in a rotational direction of the first photosensitive drum, the second static eliminating member configured to eliminate charge and disposed at an upstream from the second cleaner in a rotational direction of the second photosensitive drum,

wherein the first static eliminating member having a first central axis, the first central axis passing through a center of the first eliminating member in a direction perpendicular to both the first direction and the arranged direction, the second static eliminating member having a second central axis, the second central axis passing through a center of the second eliminating member in a direction perpendicular to both the second direction and the arranged direction, and

wherein the first rotation axis of the first conveyor disposed opposite to the first photosensitive drum relative to the first central axis of the first static eliminating member, the second rotation axis of the second conveyor disposed opposite to the second photosensitive drum relative to the second central axis of the second static eliminating member.

21. The drum unit according to claim 1,

wherein an end of the first static eliminating member in the first direction overlaps the waste-toner conveyor unit when viewed in a direction perpendicular to both the first direction and the arranged direction, an end of the second static eliminating member in the second direction overlaps the waste-toner conveyor unit when viewed in a direction perpendicular to both the second direction and the arranged direction.

22. The drum unit according to claim 1,

wherein the first photosensitive drum has a rotational axis arranged in first direction,

wherein the second photosensitive drum has a rotational axis arranged in direction parallel to the first direction,

wherein the first conveyor is configured to remove waste toner from the first photosensitive drum by conveying the waste toner in a third direction where the third direction is parallel to the first direction,

wherein the second conveyor is configured to remove waste toner from the second photosensitive drum by conveying the waste toner in a fourth direction where the fourth direction is parallel to the second direction, and

wherein the collecting conveyor is configured to remove waste toner conveyed by the first conveyor and the second conveyor with the collecting conveyor being arranged in a fifth direction orthogonal to the first direction.

23. A drum unit comprising;

a first photosensitive drum rotatable about a first rotational axis, the first photosensitive drum including a first drum body having a first photosensitive layer and a first supported portion extending from one end of the first drum body in a first direction along a first rotational axis;

a second photosensitive drum rotatable about a second rotational axis, the second photosensitive drum including a second drum body having a second photosensitive layer and a second supported portion extending from one end of the second drum body in a second direction along a second rotational axis of the second photosensitive drum, the first direction being parallel to the second direction, the second photosensitive drum being disposed apart from the first photosensitive drum in an arranged direction perpendicular to the first direction and the second direction;

a first side plate disposed apart from the first drum body and the second drum body, the first side plate configured to support each of the first supported portion and the second supported portion;

a first cleaning unit having a first cleaner and a first conveyor, the first cleaner being configured to remove waste toner from the first photosensitive drum, the first conveyor configured to convey the waste toner removed by the first cleaner in the first direction;

a second cleaning unit having a second cleaner and a second conveyor, the second cleaner being configured to remove waste toner from the second photosensitive drum, the second conveyor being configured to convey the waste toner removed by the second cleaner in the second direction; and

a waste-toner conveyor unit having a collecting conveyor configured to convey the waste toner conveyed by the first conveyor and the waste toner conveyed by the second conveyor,

wherein at least a first portion of the collecting conveyor is disposed between the first side plate and the first drum body and is closer to the first rotational axis than a radius of the first drum body,

wherein at least a second portion of the collecting conveyor is disposed between the first side plate and the second drum body and is closer to the second rotational axis than a radius of the second drum body, and

wherein the collecting conveyor is disposed below and is overlapped by the first conveyor and the second conveyor.

24. A drum unit comprising;

a first photosensitive drum rotatable about a first rotational axis, the first photosensitive drum including a first drum body having a first photosensitive layer and a first supported portion extending from one end of the first drum body in a first direction along a first rotational axis;

a second photosensitive drum rotatable about a second rotational axis, the second photosensitive drum including a second drum body having a second photosensitive layer and a second supported portion extending from one end of the second drum body in a second direction along a second rotational axis of the second photosensitive drum, the first direction being parallel to the second direction, the second photosensitive drum being disposed apart from the first photosensitive drum in an arranged direction perpendicular to the first direction and the second direction;

a first side plate disposed apart from the first drum body and the second drum body, the first side plate configured to support each of the first supported portion and the second supported portion;

a first cleaning unit having a first cleaner and a first conveyor, the first cleaner being configured to remove waste toner from the first photosensitive drum, the first conveyor configured to convey the waste toner removed by the first cleaner in the first direction;

a second cleaning unit having a second cleaner and a second conveyor, the second cleaner being configured to remove waste toner from the second photosensitive drum, the second conveyor being configured to convey the waste toner removed by the second cleaner in the second direction; and

a waste-toner conveyor unit having a collecting conveyor configured to convey the waste toner conveyed by the first conveyor and the waste toner conveyed by the second conveyor,

wherein at least a first portion of the collecting conveyor is disposed between the first side plate and the first drum body and a distance between the at least a first portion of the collecting conveyor and the first rotational axis is less than a radius of the first drum body,

wherein at least a second portion of the collecting conveyor is disposed between the first side plate and the second drum body and a distance between the at least a second portion of the collecting conveyor and the second rotational axis is less than a radius of the second drum body, and

wherein the collecting conveyor is disposed below and is overlapped by the first conveyor and the second conveyor.

25. A drum unit comprising;

a first photosensitive drum rotatable about a first rotational axis, the first photosensitive drum including a first drum body having a first photosensitive layer and a first supported portion extending from one end of the first drum body in a first direction along a first rotational axis;

a second photosensitive drum rotatable about a second rotational axis, the second photosensitive drum including a second drum body having a second photosensitive layer and a second supported portion extending from one end of the second drum body in a second direction along a second rotational axis of the second photosensitive drum, the first direction being parallel to the second direction, the second photosensitive drum being disposed apart from the first photosensitive drum in an arranged direction perpendicular to the first direction and the second direction;

a first side plate disposed apart from the first drum body and the second drum body, the first side plate configured to support each of the first supported portion and the second supported portion and forming a first clearance between the first side plate and the first drum body and a second clearance between the first side plate and the second drum body;

a first cleaning unit having a first cleaner and a first conveyor, the first cleaner being configured to remove waste toner from the first photosensitive drum, the first conveyor configured to convey the waste toner removed by the first cleaner in the first direction;

a second cleaning unit having a second cleaner and a second conveyor, the second cleaner being configured to remove waste toner from the second photosensitive drum, the second conveyor being configured to convey the waste toner removed by the second cleaner in the second direction; and

a waste-toner conveyor unit having a collecting conveyor configured to convey the waste toner conveyed by the first conveyor and the waste toner conveyed by the second conveyor,

wherein at least a first portion of the collecting conveyor is disposed between the first side plate and the first drum body and the at least a first portion of the collecting conveyor is disposed in the first clearance,

wherein at least a second portion of the collecting conveyor is disposed between the first side plate and the second drum body and the at least a second portion of the collecting conveyor is disposed in the second clearance, and

wherein the collecting conveyor is disposed below and is overlapped by the first conveyor and the second conveyor.