SCREW INSERTION INSTRUMENT

• US 20150282855A1
• Filed: 04/04/2014
• Published: 10/08/2015
• Est. Priority Date: 04/04/2014
• Status: Active Grant

• Current Assignee: K2M, Inc (Stryker Corporation)
• Original Assignee: K2M, Inc (Stryker Corporation)
• Inventors: Bess, Robert Shay, Choi, Theo
• Granted Patent: US 9,526,553 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: A61B 17/7082 for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws driving other bone screws A61B17/8875
• CPC Class Codes: A61B 17/8875 Screwdrivers, spanners or wrenches

Abstract

An instrument for selectively coupling with a pedicle screw is disclosed. The instrument includes an inner shaft, wherein the distal tip is configured to engage a pedicle screw and the proximal end configured to be selectively engaged with a knob, and a knob assembly configured to advance over the inner shaft, wherein the distal end is configured to engage the tulip of the pedicle screw and the proximal end is configured to selectively engage the inner shaft. A method for selectively coupling the instrument to a pedicle screw is also disclosed.

Claims

1. An insertion instrument, comprising:

an inner shaft having an elongate body with proximal and distal ends, the distal end of the inner shaft having a tip configured to engage a pedicle screw; and

a knob assembly, including;

a tubular body having proximal and distal ends defining a first longitudinal bore, the first longitudinal bore adapted to rotatably and translatably support the inner shaft, wherein the distal end of the tubular body is configured to engage a tulip of the pedicle screw; and

a knob having proximal and distal ends, the knob defining a second longitudinal bore, the second longitudinal bore configured to be slidably and non-rotatably supported by the proximal end of the tubular body, wherein the knob is selectively engageable with the inner shaft.

2. The instrument of claim 1, further including a handle sleeve defining a third longitudinal bore adapted to receive the tubular body.

3. The instrument of claim 2, further including a nut having an inner surface, the inner surface configured to be in mechanical cooperation with distal end of the tubular body.

4. The instrument of claim 1, wherein the inner shaft defines a longitudinal axis that extends between the proximal and distal ends of the inner shaft, the proximal end of the inner shaft including a first set of splines along the longitudinal axis.

5. The instrument of claim 4, wherein the proximal end of the second longitudinal bore of the knob includes a second set of splines to engage the first set of splines of the inner shaft.

6. The instrument of claim 5, wherein the distal end of the second longitudinal bore of the knob includes a hexagonal cross section therethrough.

7. The instrument of claim 6, wherein the proximal end of the tubular body includes a hexagonal cross section extending distally along a longitudinal axis defined by the first longitudinal bore to be engaged by the hexagonal cross section of the knob.

8. The instrument of claim 1, wherein the proximal and distal ends of the elongate body defines a longitudinal axis therethrough, wherein the knob includes a detent assembly for selectively locking the knob in a first or a second position along the longitudinal axis.

9. The instrument of claim 8, wherein the knob includes a through hole, having proximal and distal ends, extending radially inward from an outer surface of the knob towards the second longitudinal bore, wherein the through hole is configured to receive the detent assembly, wherein the distal end of the through hole is configured to prevent the detent assembly from advancing entirely therethrough.

10. The instrument of claim 9, wherein the proximal end of the tubular body includes at least two circumferential grooves, wherein the at least two circumferential grooves are configured to engage the detent assembly, wherein the at least two circumferential grooves are longitudinally spaced such that the knob may be selectively locked by one of the at least two circumferential grooves by the detent assembly.

11. The instrument of claim 9, wherein the detent assembly includes:

a detent ball, wherein the detent ball is configured to be received by the through hole but not advance entirely therethrough,

a detent set screw, including a head and a threaded shank extending distally therefrom, wherein the detent set screw is configured to engage the through hole; and

a detent spring having proximal and distal ends, wherein the detent spring is disposed within the through hole and between the detent ball and the detent set screw, wherein the detent spring includes a length configured to be compressed between the detent set screw and the detent ball thereby providing a positive force upon the detent ball.

12. The instrument of claim 1, wherein the knob includes a crenellated outer surface.

13. A method for coupling an insertion instrument to a pedicle screw, the method comprising:

providing an insertion instrument having;

an inner shaft having a tip configured to engage a pedicle screw; and

a knob assembly configured to engage a tulip of the pedicle screw, wherein a proximal end of the knob assembly supports a knob, wherein the knob is selectively engageable with the inner shaft.

inserting the tip of the inner shaft into a head of the pedicle screw;

threading the knob assembly into the tulip of the pedicle screw; and

advancing the knob distally such that the knob is in mechanical cooperation with the inner shaft.

14. The method of claim 13, wherein the method for selectively locking a screw insertion instrument to a pedicle screw includes advancing a handle sleeve over the knob assembly.

15. The method of claim 14, further including securing a nut to the knob assembly such that the handle sleeve is rotatably and translatably supported by the knob assembly.

16. The method of claim 15, further including advancing the knob assembly over the inner shaft.

17. The method of claim 16, wherein the insertion instrument further includes a longitudinal axis extending between a proximal end and a distal end of the inner shaft, the proximal end of the inner shaft including a first set of splines along the longitudinal axis, and a second set of splines is disposed within a longitudinal bore of the knob, wherein distal advancement of the knob results in engagement between the first and second sets of splines.

18. The method of claim 17, wherein the insertion instrument further includes the distal end of the longitudinal bore having a hexagonal cross section, and an outer surface of the tubular body includes a hexagonal cross section to be engaged by the hexagonal cross section of the knob, wherein rotation of the knob causes rotation of the tubular body causing the knob assembly to thread into the tulip of the pedicle screw.