SYSTEMS AND METHODS FOR CAPACITIVE PROXIMITY SENSING

• US 20150292857A1
• Filed: 04/11/2014
• Published: 10/15/2015
• Est. Priority Date: 04/11/2014
• Status: Active Grant

• Current Assignee: Baker Hughes Holdings LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Lu, Dan Tho, Campbell, Lam Arthur
• Granted Patent: US 9,568,301 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G01B 7/30 for measuring angles or tapers; for testing the alignment of axes
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence
• CPC Class Codes: G01H 11/06 by electric means
• CPC Class Codes: G01R 1/04 Housings; Supporting members; Arrangements of terminals
• CPC Class Codes: G01R 29/08 Measuring electromagnetic field characteristics

Abstract

A system includes first, second, third and fourth capacitive sensors, each disposed about a longitudinal axis. The first capacitive sensor is disposed along a first axis radial to the longitudinal axis, and the third capacitive sensor is disposed along the first axis opposite the first capacitive sensor. The second capacitive sensor is disposed along a second axis radial to the longitudinal axis, the fourth capacitive sensor is disposed along the second axis opposite the second capacitive sensor, and the second axis is different from the first axis. Each capacitive sensor is configured to transmit a respective signal based at least in part on a position of a rotational component along the respective axis relative to the longitudinal axis.

Claims

1. A system, comprising:

a first capacitive sensor disposed about a longitudinal axis and along a first axis radial to the longitudinal axis, wherein the first capacitive sensor is configured to transmit a first signal based at least in part on a first position of a rotational component along the first axis relative to the longitudinal axis;

a second capacitive sensor disposed about the longitudinal axis and along a second axis radial to the longitudinal axis, wherein the second axis is different from the first axis, and the second capacitive sensor is configured to transmit a second signal based at least in part on a second position of the rotational component along the second axis relative to the longitudinal axis;

a third capacitive sensor disposed about the longitudinal axis and along the first axis opposite to the first capacitive sensor, wherein the third capacitive sensor is configured to transmit a third signal based at least in part on a third position of the rotational component along the first axis; and

a fourth capacitive sensor disposed about the longitudinal axis and along the second axis opposite to the second capacitive sensor, wherein the fourth capacitive sensor is configured to transmit a fourth signal based at least in part on a fourth position of the rotational component along the second axis.

2. The system of claim 1, wherein the first axis is perpendicular to the second axis through the rotational component.

3. The system of claim 1, comprising a housing disposed about the first capacitive sensor, the second capacitive sensor, the third capacitive sensor, and the fourth capacitive sensor, wherein the housing is configured to be disposed about the longitudinal axis and the rotational component.

4. The system of claim 3, comprising a bearing assembly configured to support the rotational component, wherein the rotational component comprises a shaft, and the housing is disposed adjacent to the bearing assembly.

5. The system of claim 4, comprising:

an enclosure configured to isolate an internal environment within the enclosure from an external environment external to the enclosure, wherein the housing and the bearing assembly are disposed within the internal environment of the enclosure; and

machinery coupled to the shaft and disposed within the internal environment of the enclosure, wherein the machinery comprises a motor, a pump, a generator, or any combination thereof.

6. The system of claim 5, wherein the external environment comprises a pressure up to approximately 103 MPa.

7. The system of claim 3, wherein the housing comprises an annular ring.

8. The system of claim 1, wherein at least one of the first capacitive sensor, the second capacitive sensor, the third capacitive sensor, and the fourth capacitive sensor is disposed on a flexible circuit board.

9. The system of claim 1, wherein a first face of the first capacitive sensor, a second face of the second capacitive sensor, a third face of the third capacitive sensor, and a fourth face of the fourth capacitive sensor are curved at least partially about the longitudinal axis.

10. The system of claim 1, comprising a controller configured to determine a parameter of the system based at least in part on the first signal, the second signal, the third signal, and the fourth signal, wherein the parameter comprises a location of the rotational component relative to the longitudinal axis, a vibration of the rotational component about the longitudinal axis, a characteristic of a fluid disposed about the rotational component, or any combination thereof.

11. The system of claim 10, comprising a housing disposed about the first capacitive sensor, the second capacitive sensor, the third capacitive sensor, the fourth capacitive sensor, and the controller, wherein the housing is configured to be disposed about the longitudinal axis and the rotational component.

12. A system comprising:

a shaft comprising a shaft axis, wherein the shaft is configured to rotate about a longitudinal axis; and

a first sensor assembly disposed about the longitudinal axis at a first axial position, the first sensor assembly comprising;

a first capacitive sensor comprising a first face disposed a first distance from the shaft along a first axis, wherein the first capacitive sensor is configured to transmit a first signal based at least in part on the first distance;

a second capacitive sensor comprising a second face disposed a second distance from the shaft along a second axis that is perpendicular to the first axis, wherein the second capacitive sensor is configured to transmit a second signal based at least in part on the second distance;

a third capacitive sensor comprising a third face disposed a third distance from the shaft along the first axis opposite the first capacitive sensor, wherein the third capacitive sensor is configured to transmit a third signal based at least in part on the third distance;

a fourth capacitive sensor comprising a fourth face disposed a fourth distance from the shaft along the second axis opposite the second capacitive sensor, wherein the fourth capacitive sensor is configured to transmit a fourth signal based at least in part on the fourth distance; and

a controller configured to determine a first parameter of the system at the first axial position based at least in part on the first signal, the second signal, the third signal, and the fourth signal, wherein the first parameter comprises a first location of the shaft relative to the longitudinal axis at the first axial position, a first vibration of the shaft about the longitudinal axis, or any combination thereof.

13. The system of claim 12, comprising a bearing assembly configured to support the shaft, wherein the first sensor assembly is disposed adjacent to the bearing assembly.

14. The system of claim 12, wherein the first sensor assembly comprises a housing, wherein the first capacitive sensor, the second capacitive sensor, the third capacitive sensor, and the fourth capacitive sensor are disposed within the housing.

15. The system of claim 14, comprising a fluid configured to flow between the housing and the shaft, wherein the first parameter comprises a characteristic of the fluid.

16. The system of claim 12, comprising:

a second sensor assembly disposed about the longitudinal axis at a second axial position, the second sensor assembly comprising;

a fifth capacitive sensor comprising a fifth face disposed a fifth distance from the shaft along a third axis, wherein the fifth capacitive sensor is configured to transmit a fifth signal based at least in part on the fifth distance;

a sixth capacitive sensor comprising a sixth face disposed a sixth distance from the shaft along a fourth axis that is perpendicular to the third axis, wherein the sixth capacitive sensor is configured to transmit a sixth signal based at least in part on the sixth distance;

a seventh capacitive sensor comprising a seventh face disposed a seventh distance from the shaft along the third axis opposite the fifth capacitive sensor, wherein the seventh capacitive sensor is configured to transmit a seventh signal based at least in part on the seventh distance; and

an eighth capacitive sensor comprising an eighth face disposed an eighth distance from the shaft along the fourth axis opposite the sixth capacitive sensor, wherein the eighth capacitive senor is configured to transmit an eighth signal based at least in part on the eighth distance;

wherein the controller is configured to determine a second parameter of the system at the second axial position based at least in part on the fifth signal, the sixth signal, the seventh signal, and the eighth signal, wherein the second parameter comprises a second location of the shaft relative to the longitudinal axis at the second axial position, a second vibration of the shaft about the longitudinal axis, or any combination thereof.

17. A method comprising:

transmitting a first signal from a first capacitive sensor to a controller based at least in part on a first distance between the first capacitive sensor and a rotational component, wherein the first capacitive sensor is disposed along a first axis radial to a longitudinal axis;

transmitting a second signal from a second capacitive sensor to the controller based at least in part on a second distance between the second capacitive sensor and the rotational component, wherein the second capacitive sensor is disposed along a second axis radial to the longitudinal axis, and the first axis is perpendicular to the second axis;

transmitting a third signal from a third capacitive sensor to the controller based at least in part on a third distance between the third capacitive sensor and the rotational component, wherein the third capacitive sensor is disposed along the first axis opposite the first capacitive sensor;

transmitting a fourth signal from a fourth capacitive sensor to the controller based at least in part on a fourth distance between the fourth capacitive sensor and the rotational component, wherein the fourth capacitive sensor is disposed along the second axis opposite the second capacitive sensor; and

determining a parameter of a rotational system comprising the rotational component based at least in part on the first signal, the second signal, the third signal, and the fourth signal, wherein the parameter comprises a first location of the rotational component relative to the longitudinal axis, a first vibration of the rotational component about the longitudinal axis, a characteristic of a fluid disposed about the rotational component, or any combination thereof.

18. The method of claim 17, comprising:

supplying a fluid between the rotational component and the first capacitive sensor, the second capacitive sensor, the third capacitive sensor, and the fourth capacitive sensor; and

determining the parameter of the rotational system comprises factoring out a permittivity of the fluid from a first functional relationship between the first distance and the first signal, a second functional relationship between the second distance and the second signal, a third functional relationship between the third distance and the third signal, and a fourth functional relationship between the fourth distance and the fourth signal.

19. The method of claim 17, wherein the rotational component comprises a shaft at least partially disposed within an enclosure.

20. The method of claim 17, wherein determining the parameter of the rotational component comprises rejecting common mode noise of the first signal and the third signal, and rejecting common mode noise of the second signal and the fourth signal.