METHOD AND SYSTEM FOR TRANSPORTING AND STORING AT LEAST TWO WIND TURBINE BLADES

• US 20150300314A1
• Filed: 10/25/2013
• Published: 10/22/2015
• Est. Priority Date: 10/26/2012
• Status: Active Grant

• Current Assignee: LM WP Patent Holding A/S (GE Aerospace)
• Original Assignee: LM WP Patent Holding A/S (GE Aerospace)
• Inventors: VAN DER ZEE, Jacobus, NIELSEN, Anders, SKIPPER-MORTENSEN, Kenth
• Granted Patent: US 9,874,235 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: A47B 47/0091 Modular arrangements of similar assemblies of elements for elements or assemblies mainly made of wood or plastic A47B47/047, sectional furniture A47B87/00, stackable furniture A47B87/02
• CPC Class Codes: F03D 13/40 Arrangements or methods specially adapted for transporting wind motor components
• CPC Class Codes: F05B 2240/30 Characteristics of rotor blades, i.e. of any element transforming dynamic fluid energy to or from rotational energy and being attached to a rotor
• CPC Class Codes: F05B 2260/02 Transport, e.g. specific adaptations or devices for conveyance transport of wind turbines or equipments therefore F03D13/40
• CPC Class Codes: F16B 2/08 using bands
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction

Abstract

A transportation and storage system for at least two wind turbine blades include a first wind turbine blade and a second wind turbine blade is described. The wind turbine blades each have a root end and a tip end. The system includes a packaging system adapted to place the first wind turbine blade so that the tip end of the first wind turbine blade points in a first direction, with the tip end of the second wind turbine blade pointing in a second direction, which is substantially opposite to the first direction. The tip end of the second wind turbine blade extends beyond the root end of the first wind turbine blade, and the tip end of the first wind turbine blade extends beyond the root end of the second wind turbine blade, when the first and the second wind turbine blades are arranged in the packaging system.

Claims

1. A transport system for a wind turbine blade having a tip end and a root end, the blade further having a bolt circle diameter D at said root end, wherein the transport system comprises:

at least one root end transport frame for supporting a root end of a wind turbine blade;

at least one tip end transport frame for supporting a portion of a wind turbine blade towards the tip end of said blade, said tip end transport frame comprising a base frame and a support bracket provided on top of said base frame for receiving a portion of a wind turbine blade;

wherein the tip end transport frame is stackable on top of the root end transport frame, such that the transport system is operable to stack successive wind turbine blades in an alternating root end to tip end arrangement;

wherein said root end transport frame has a height H;

wherein said tip end transport frame comprises a base frame having a height h; and

wherein (H+h) is approximately equal to D,

such that a root end transport frame and the base frame of a successively stacked tip end transport frame overlap with a root end of a wind turbine blade supported by said root end transport frame.

2. The transport system of claim 1, wherein (0.5 D)<

H<

(0.9 D), preferably (0.5 D)<

H<

(0.75 D).

3. The transport system of claim 1, wherein the root end transport frame has a height, a width, and a depth, wherein the width of said root end transport frame is equal to or greater than the bolt circle diameter of a wind turbine blade to be supported by said root end transport frame.

4. The transport system of claim 1, wherein the root end transport frame has a height, a width, and a depth, wherein the depth of said root end transport frame is equal to or greater than one quarter of the width of the root end transport frame.

5. The transport system of claim 1, wherein the root end transport frame comprises:

a frame body; and

a root end plate coupled to said frame body, said root end plate arranged to couple with a root end of a wind turbine blade,

wherein said root end plate is arranged to couple with less than ⅔

of the bolt circle of a root end of a wind turbine blade to support said wind turbine blade on said root end transport frame.

6. The transport system of claim 5, wherein said root end plate comprises a substantially C-shaped body arranged to couple with a portion of the bolt circle of a root end of a wind turbine blade.

7. The transport system of claim 1, wherein the root end transport frame comprises:

a frame body; and

a root end plate for coupling to the root end of a wind turbine blade, wherein said root end plate is hingedly coupled to said frame body.

8. The transport system of claim 7, wherein said root end plate is hingedly coupled to the frame body of said root end transport frame along the horizontal axis.

9. The transport system of claim 7, wherein said root end plate is hingedly coupled to the frame body of said root end transport frame along the vertical axis.

10. The transport system of claim 7, wherein said root end plate is mounted on at least one bracket arm, said at least one arm coupled to said root end transport frame via a hinged joint.

11. The transport system of claim 10, wherein said at least one bracket arm comprises an articulated bracket.

12. The transport system of claim 10, wherein said root end transport frame comprises at least a first and a second bracket arm, wherein said first and second bracket arms are positioned on opposed sides of a notional central longitudinal axis of a wind turbine blade to be mounted to said root end plate.

13. The transport system of claim 1, wherein said tip end transport frame comprises:

a frame body;

at least one tip end support bracket for supporting a portion of a wind turbine blade towards the tip end of said blade, wherein a first end of said tip end support bracket is hingedly coupled to said tip end transport frame along the horizontal axis; and

wherein a leading edge support lip is provided on said bracket, said leading edge support lip arranged to receive a portion of the leading edge of a wind turbine blade supported by said support bracket, such that the wind turbine blade can be pivotably moved about said hinged coupling relative to said tip end transport frame while supported on said bracket.

14. The transport system of claim 13, wherein a second end of said support bracket may be releasably secured to the frame body of said tip end transport frame when said support bracket is received in said frame body.

15. The transport system of claim 13, wherein said tip end support bracket comprises a flexible strap having a support surface provided on said flexible strap.

16. The transport system of claim 13, wherein the tip end transport frame further comprises a securing strap to be fitted around a wind turbine blade received in said tip end transport frame.

17. The transport system of claim 1, wherein said tip end transport frame is arranged to be positioned at a location toward the tip end of a wind turbine blade to be supported by the transport system, such that a sweep or bend of the wind turbine blade from the location of said tip end transport frame to the tip end of the supported blade is less than height h of the base frame of the tip end transport frame.

18. The transport system of claim 1, wherein a wind turbine blade to be supported by the transport system has a longitudinal length L, and wherein the tip end transport frame is arranged to be positioned at a distance F from the root end of said blade, wherein (0.5 L)<

F<

(0.95 L), preferably (0.6 L)<

F<

(0.85 L).

19. A method of transporting at least two wind turbine blades having a tip end and a root end, the method comprising the steps of:

supporting a first wind turbine blade, wherein a first root end transport frame is arranged to support the root end of said first wind turbine blade and a first tip end transport frame is arranged to support a portion of said first wind turbine blade towards the tip end of said first blade, said first wind turbine blade having a bolt circle diameter D at said root end;

supporting a second wind turbine blade, wherein a second root end transport frame is arranged to support the root end of said second wind turbine blade and a second tip end transport frame is arranged to support a portion of said second wind turbine blade towards the tip end of said second blade, and

stacking said second root end transport frame on top of said first tip end transport frame, and stacking said second tip end transport frame on top of said first root end transport frame, wherein said second wind turbine blade is stacked in an alternating root end to tip end arrangement above said first wind turbine blade to form a unit for transport,

wherein at least said first root end transport frame is arranged to have a height H,

wherein said first and second tip end transport frames are arranged to support the respective first and second wind turbine blades at a height h above the base of the first and second tip end transport frames, and

wherein (H+h) is approximately equal to D,

such that said first root end transport frame and at least a portion of said second tip end transport frame overlap with the root end of said first wind turbine blade.