THREE-DIMENSIONAL PRINTING APPARATUS AND THREE-DIMENSIONAL PRINTING METHOD

• US 20150309494A1
• Filed: 04/27/2015
• Published: 10/29/2015
• Est. Priority Date: 04/28/2014
• Status: Abandoned Application

• Current Assignee: Roland DG Corporation
• Original Assignee: Roland DG Corporation
• Inventors: KOBAYASHI, Kouichi, SUZUKI, Akihiro
• Application Number:
  US14/696,750
• Publication Number:
  US 20150309494A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B29C 64/386 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor
• CPC Class Codes: B33Y 50/00 Data acquisition or data processing for additive manufacturing
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G06T 19/00 Manipulating 3D models or images for computer graphics
• CPC Class Codes: G06T 2219/008 Cut plane or projection plane definition

Abstract

A three-dimensional printing apparatus receives or generates three-dimensional data representing a shape of a three-dimensional object to be formed, and generates cross-sectional image data from the three-dimensional data to form the three-dimensional object in accordance with the generated cross-sectional image data. The apparatus includes a display that presents images, a generator that adds thickness information to the cross-sectional image data of each layer of the object, thus generating layer image data three-dimensionally representing each layer of the object, an output interface that outputs the generated layer image data, and a display controller that causes the display to present a first image upon formation of a predetermined layer of the object in accordance with the cross-sectional image data of the predetermined layer. The first image is based on the layer image data of the predetermined layer output from the output.

Claims

1. A three-dimensional printing apparatus that receives or generates three-dimensional data representing a shape of a three-dimensional object to be formed, and generates cross-sectional image data from the three-dimensional data so as to form the three-dimensional object in accordance with the generated cross-sectional image data, the cross-sectional image data representing cross sections obtained by dividing the three-dimensional object, which is to be formed, into a plurality of layers continuous in a predetermined direction, the apparatus comprising:

a display configured or programmed to present images;

a layer image data generator configured or programmed to add thickness information to the cross-sectional image data of each of the layers, thus generating layer image data three-dimensionally representing each of the layers;

a layer image data output configured or programmed to output the layer image data generated by the layer image data generator; and

a display controller configured or programmed to cause the display to present a first image upon formation of a predetermined layer of the three-dimensional object in accordance with the cross-sectional image data of the predetermined layer, the first image being based on the layer image data of the predetermined layer output from the layer image data output.

2. The three-dimensional printing apparatus according to claim 1, wherein the layer image data generator is configured or programmed to include:

an acquirer configured or programmed to acquire first two-dimensional coordinate data from the cross-sectional image data of each of the layers;

a converter configured or programmed to convert, using triangulation, the first two-dimensional coordinate data into second two-dimensional coordinate data including triangles;

a first generator configured or programmed to add height information to the second two-dimensional coordinate data, thus generating three-dimensional coordinate data; and

a second generator configured or programmed to add thickness information to the three-dimensional coordinate data, thus generating the layer image data three-dimensionally representing each of the layers.

3. The three-dimensional printing apparatus according to claim 1, wherein the layer image data output is configured or programmed to output all the layer image data, generated by the layer image data generator, to the display controller before the three-dimensional printing apparatus starts printing the three-dimensional object.

4. The three-dimensional printing apparatus according to claim 3, wherein

the display controller is configured or programmed to cause the display to present a second image before the three-dimensional printing apparatus starts printing the three-dimensional object, the second image three-dimensionally representing the three-dimensional object in finished form in accordance with all the layer image data output from the layer image data output;

and

the display controller is configured or programmed to cause the display to present, upon formation of the predetermined layer, the first image in a different mode from a present mode of the second image.

5. The three-dimensional printing apparatus according to claim 1, wherein the display controller is configured or programmed to cause the display to present a third image before the formation of the predetermined layer starts, the third image being based on the layer image data of the predetermined layer output from the layer image data output, the third image being presented in a different mode from a present mode of the first image.

6. The three-dimensional printing apparatus according to claim 3, further comprising a three-dimensional data output interface configured or programmed to output the three-dimensional data to the display controller;

wherein

the display controller is configured or programmed to cause the display to present a fourth image based on the three-dimensional data output from the three-dimensional data output interface; and

the display controller is configured or programmed to cause the display to present, upon formation of the predetermined layer, the first image in a different mode from a present mode of the fourth image.

7. The three-dimensional printing apparatus according to claim 1, wherein the layer image data output is configured or programmed to output the layer image data of the predetermined layer, generated by the layer image data generator, to the display controller upon formation of the predetermined layer.

8. A three-dimensional printing method for forming a three-dimensional object, the method comprising:

(a) preparing a display configured or programmed to present images;

(b) preparing or generating three-dimensional data representing a shape of a three-dimensional object to be formed;

(c) generating cross-sectional image data from the three-dimensional data, the cross-sectional image data representing cross sections obtained by dividing the three-dimensional object, which is to be formed, into a plurality of layers continuous in a predetermined direction;

(d) adding thickness information to the cross-sectional image data of each of the layers, thus generating layer image data three-dimensionally representing each of the layers;

(e) outputting the layer image data generated in the step (d);

(f) causing the display to present a first image upon formation of a predetermined layer of the three-dimensional object in accordance with the cross-sectional image data of the predetermined layer, the first image being based on the layer image data of the predetermined layer output in the step (e); and

(g) forming the three-dimensional object in accordance with the generated cross-sectional image data.

9. The three-dimensional printing method according to claim 8, wherein the step (d) includes:

(d1) acquiring first two-dimensional coordinate data from the cross-sectional image data of each of the layers;

(d2) converting, using triangulation, the first two-dimensional coordinate data into second two-dimensional coordinate data including triangles;

(d3) adding height information to the second two-dimensional coordinate data, thus generating three-dimensional coordinate data; and

(d4) adding thickness information to the three-dimensional coordinate data, thus generating the layer image data three-dimensionally representing each of the layers.

10. The three-dimensional printing method according to claim 8, wherein the step (e) includes (e1) outputting, before printing of the three-dimensional object starts, all the layer image data generated in the step (d).

11. The three-dimensional printing method according to claim 10, wherein the step (f) includes:

(f1) causing the display to present a second image before the printing of the three-dimensional object starts, the second image three-dimensionally representing the three-dimensional object in finished form in accordance with all the layer image data output in the step (e); and

(f2) causing the display to present, upon formation of the predetermined layer, the first image in a different mode from a present mode of the second image.

12. The three-dimensional printing method according to claim 8, wherein the step (f) includes (f3) causing the display to present a third image before the formation of the predetermined layer starts, the third image being based on the layer image data of the predetermined layer output in the step (e), the third image being presented in a different mode from a present mode of the first image.

13. The three-dimensional printing method according to claim 10, further comprising (h) outputting the three-dimensional data representing the shape of the three-dimensional object to be formed;

wherein

the step (f) includes;

(f4) causing the display to present a fourth image based on the three-dimensional data output in the step (h); and

(f5) causing the display to present, upon formation of the predetermined layer, the first image in a different mode from a present mode of the fourth image.

14. The three-dimensional printing method according to claim 8, wherein the step (e) includes (e2) outputting, upon formation of the predetermined layer, the layer image data of the predetermined layer generated in the step (d).