DEVICE AND METHOD FOR CHARGING AN ELECTRICAL ENERGY STORE FROM A THREE-PHASE AC VOLTAGE SOURCE

• US 20150311739A1
• Filed: 12/02/2013
• Published: 10/29/2015
• Est. Priority Date: 12/18/2012
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Schillinger, Bertram
• Granted Patent: US 10,389,158 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B60L 2210/30 AC to DC converters
• CPC Class Codes: B60L 2240/526 Operating parameters
• CPC Class Codes: B60L 2240/527 Voltage
• CPC Class Codes: B60L 2240/529 Current
• CPC Class Codes: B60L 53/24 Using the vehicle's propulsion converter for charging
• CPC Class Codes: H02J 2207/20 Charging or discharging characterised by the power electronics converter
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: H02J 7/06 using discharge tubes or semiconductor devices
• CPC Class Codes: H02M 1/4216 operating from a three-phase input voltage H02M1/4233 takes precedence
• CPC Class Codes: H02M 3/1582 Buck-boost converters H02M3/1584 takes precedence
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 10/92 Energy efficient charging or discharging systems for batteries, ultracapacitors, supercapacitors or double-layer capacitors specially adapted for vehicles
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

The invention relates to a device (100) for charging an electrical energy store (B) from a three-phase AC voltage source (U1, U2, U3), said device having: —a converter device (20) electrically connected to the AC voltage source (U1, U2, U3) and with three half-bridges (H1, H2, H3), each having two series-connected switches (S1, S2; S3, S4; S5, S6), wherein an inductor (L1, L2, L3) is connected electrically between a respective node point of two switches (S1 . . . S6) of one of the half-bridges (H1, H2, H3) and a respective phase of the AC voltage source (U1, U2, U3); —a buck converter device (TS) electrically connected to an intermediate circuit capacitor (C1) of the converter device (20), wherein a switch (STS) of the buck converter device (TS) is cyclically switched in a charging mode of the device (100) and is open in a regular mode of the converter device (20); and —a switch (SF) by means of which the buck converter device (TS) can be bypassed in regular mode of the converter device (20); —wherein, depending on the phase voltages of the AC voltage source (U1, U2, U3) and currents through the inductors (L1, L2, L3), the switch (STS) of the buck converter device (TS) and the switches (S1 . . . S6) of the half bridges (H1, H2, H3) of the converter device (20) can be switched by means of a control device (10) in such a manner that a charging current for the electrical energy store (B) drawn from the AC voltage source (U1, U2, U3) in order to charge the electrical energy store (B) is formed such that each phase current of the AC voltage source (U1, U2, U3) is substantially sinusoidal, the phase currents being substantially in phase with the corresponding phase voltages of the AC voltage source (U1, U2, U3).

Claims

1. A device (100) for charging an electrical energy store (B) from a three-phase AC voltage source (U1, U2, U3), said device having:

a converter device (20) electrically connected to the AC voltage source (U1, U2, U3) and with three half-bridges (H1, H2, H3), each having two series-connected switches (S1, S2;

S3, S4;

S5, S6), wherein an inductor (L1, L2, L3) is connected electrically between a respective node point of two switches (S1...S6) of one of the half-bridges (H1, H2, H3) and a respective phase of the AC voltage source (U1, U2, U3); and

a buck converter device (TS) electrically connected to an intermediate circuit capacitor (C1) of the converter device (20), wherein a switch (STS) of the buck converter device (TS) is cyclically switched in a charging mode of the device (100) and is open in a regular mode of the converter device (20); and

a switch (SF) by means of which the buck converter device (TS) can be bypassed in regular mode of the converter device (20);

wherein, depending on the phase voltages of the AC voltage source (U1, U2, U3) and currents through the inductors (L1, L2, L3), the switch (STS) of the buck converter device (TS) and the switches (S1 . . . S6) of the half-bridges (H1, H2, H3) of the converter device (20) can be switched by a control device (10) such that a charging current for the electrical energy store (B) drawn from the AC voltage source (U1, U2, U3) in order to charge the electrical energy store (B) is formed such that each phase current of the AC voltage source (U1, U2, U3) is substantially sinusoidal, the phase currents being substantially in phase with the corresponding phase voltages of the AC voltage source (U1, U2, U3).

2. The device according to claim 1, characterized in that the phase currents of the AC voltage source (U1, U2, U3) are formed in the charging mode of the converter device (20) such that a torque is not exerted on a motor (M) connected to the converter device (20).

3. The device according to claim 1, characterized in that the switch (STS) of the buck converter device (TS) is a unidirectionally conductive semiconductor switch which allows a current to pass only in the direction of the energy store (B).

4. The device according to claim 1, characterized in that the switch (STS) of the buck converter device (TS) is cyclically switched in a pulse width modulated manner in the charging mode of the converter device (20).

5. The device according to claim 1, characterized in that the switch (SF) bypassing the buck converter device (TS) is a contactor.

6. The device according to claim 1, characterized in that the intermediate circuit capacitor (C1) of the converter device (20) is designed as a temporary buffer store for the current regulator device (TS).

11. The device according to claim 1, characterized in that the switch (SF) bypassing the buck converter device (TS) is a semiconductor switch.

7. A method for charging an electrical energy store (B) from a three-phase AC voltage source (U1, U2, U3), comprising the steps:

boosting all voltage phases of the AC voltage source (U1, U2, U3) as required by converter device (20) such that an electrical voltage level of an intermediate circuit of the converter device (20) is higher than an electrical voltage level of the electrical energy store (B), wherein switches (S1 . . . S6) of the converter device (20) are actuated in such a manner that the phase currents of the AC voltage source (U1, U2, U3) are substantially sinusoidal, and wherein the phase currents of the AC voltage source (U1, U2, U3) are substantially in phase with the phase voltages of the AC voltage source (U1, U2, U3); and

generating a charging current for the electrical energy store (B) by a clocked actuation of a buck converter device (TS) connected electrically to a capacitor (C1) of the converter device (20).

8. The method according to claim 7, wherein a duty cycle of the switch (STS) of the buck converter device (TS) is configured according to the requirements of a charging state of the electrical energy store (B).

9. The method according to claim 7, wherein the switch (STS) of the buck converter device (TS) is actuated only in a charging state of the electrical energy store (B), the switch (STS) being open in a regular mode of the converter device (20) and the buck converter device (TS) is bypassed by a switch (SF).

10. A non-transitory computer readable medium containing a computer program comprising program code for carrying out the method according to claim 7, when said computer program is run in an electronic control device (10).