A METHOD AND SYSTEM FOR QUALITY INSPECTION WITHIN A MULTI LAYER MANUFACTURING LIFECYCLE

• US 20150338846A1
• Filed: 07/12/2012
• Published: 11/26/2015
• Est. Priority Date: 07/12/2012
• Status: Abandoned Application

• Current Assignee: Solutions Interactives De Validation 88 Inc
• Original Assignee: Gestion Phitophe Inc
• Inventors: BOIVIN, Stphane
• Application Number:
  US14/400,377
• Publication Number:
  US 20150338846A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G05B 19/41875 characterised by quality surveillance of production
• CPC Class Codes: G06Q 50/04 Manufacturing
• CPC Class Codes: G07C 3/14 Quality control systems
• CPC Class Codes: H04B 5/72 for local intradevice communication
• CPC Class Codes: H04W 4/80 Services using short range communication, e.g. near-field communication [NFC], radio-frequency identification [RFID] or low energy communication
• CPC Class Codes: H04W 84/12 WLAN [Wireless Local Area Networks]
• CPC Class Codes: Y02P 90/30 Computing systems specially adapted for manufacturing

Abstract

The present relates to a method and system for performing quality inspection of a product, within a multi layer manufacturing lifecycle. For doing so, the present method and system receive, at a quality control platform, a quality control request for the product. The method and system process, at the quality control platform, the quality control request to generate a quality specification, and transmit the quality specification, from the quality control platform, to at least one portable quality inspection terminal. The method and system collect, at the at least one portable quality inspection terminal, quality data representative of a compliance of an article under inspection with the quality specification. The method and system process, at the at least one portable quality inspection terminal, the quality data to generate aggregated quality data; and transmit the aggregated quality data, from the at least one portable quality inspection terminal, to the quality control platform. The article under inspection is handled at a specific layer of the manufacturing lifecycle of the product.

Claims

1. A method for performing quality inspection of a type of product within a multi layer manufacturing lifecycle, the method comprising:

receiving at a quality control platform a quality control request for the type of product;

processing at the quality control platform the quality control request to generate a quality specification;

transmitting the quality specification from the quality control platform to at least one portable quality inspection terminal;

collecting at the at least one portable quality inspection terminal quality data representative of a compliance of an article under inspection with the quality specification;

processing at the at least one portable quality inspection terminal the quality data to generate aggregated quality data; and

transmitting the aggregated quality data from the at least one portable quality inspection terminal to the quality control platform;

wherein the article under inspection is handled at a specific layer of the manufacturing lifecycle of the type of product.

2. The method of claim 1, wherein the aggregated quality data are further analyzed at the quality control platform, to generate a quality report for the type of product;

and the quality report is transmitted from the quality control platform to a client terminal which sent the quality control request for the type of product.

3. The method of claim 1, wherein:

the article under inspection comprises one of;

a raw material used to manufacture an instance of the type of product, a component used to manufacture an instance of the type of product, or an instance of the type of product; and

the quality data representative of a compliance of an article under inspection with the quality specification comprise at least one of;

a model, a material, a color, an appearance, a functionality, a labeling, a packaging, a measure, a weight, a number of instances, and a container loading pattern.

4. The method of claim 1, wherein the manufacturing lifecycle of the type of product comprises a combination of at least one of:

a raw material reception layer, a product manufacturing layer, a product packaging layer, a product transport layer, and a product delivery layer.

5. The method of claim 1, wherein:

the quality control request comprises a combination of at least one of;

an identification of a client terminal which sent the quality control request, a type of product, a layer in the manufacturing life cycle of the type of product, a type of article under inspection, a specific type of quality data to collect, a specific quality test to execute at a portable quality inspection terminal for collecting a specific type of quality data, a definition of a sample of a type of article under inspection for which quality data are collected, and a time and date at which quality data are collected;

the quality specification comprises a combination of at least one of;

a type of article under inspection, a specific type of quality data to collect, a specific quality test to execute at a portable quality inspection terminal for collecting a specific type of quality data, a definition of a sample of a type of article under inspection for which quality data are collected, a time and date at which quality data are collected, an identification of a portable quality inspection terminal, and an identification of a tester to operate a portable quality inspection terminal; and

the quality data comprise inspection reports, photos, and videos.

9. The method of claim 1, wherein some quality data are collected by the portable quality inspection terminal from the article under inspection by means of a short range communication technology;

the short range communication technology comprising one of;

Wireless Local Area Network (WLAN), Bluetooth, Radio Frequency Identification (RFID), and Near Field Communication (NFC).

10. The method of claim 1, wherein the quality control platform receives and processes multiple quality control requests for several types of products from several client terminals, generates quality specifications corresponding to the received multiple quality control requests, and transmits the generated quality specifications to portable quality inspection terminals located at different facilities corresponding to specific layers of the manufacturing lifecycles of the several types of products.

15. The system of claim 1, wherein the quality control request comprises a combination of at least one of:

an identification of a client terminal which sent the quality control request, a type of product, a layer in the manufacturing life cycle of the type of product, a type of article under inspection, a specific type of quality data to collect, a specific quality test to execute at a portable quality inspection terminal for collecting a specific type of quality data, a definition of a sample of a type of article under inspection for which quality data are collected, and a time and date at which quality data are collected.

16. The system of claim 1, wherein the quality specification comprises a combination of at least one of:

a type of article under inspection, a specific type of quality data to collect, a specific quality test to execute at a portable quality inspection terminal for collecting a specific type of quality data, a definition of a sample of a type of article under inspection for which quality data are collected, a time and date at which quality data are collected, an identification of a portable quality inspection terminal, and an identification of a tester to operate a portable quality inspection terminal.

6. (canceled)

7. (canceled)

8. (canceled)

11. A system for performing quality inspection of a type of product within a multi layer manufacturing lifecycle, the system comprising:

a quality control platform for;

receiving a quality control request for the type of product;

processing the quality control request to generate a quality specification; and

transmitting the quality specification from the quality control platform to at least one portable quality inspection terminal; and

a portable quality inspection terminal for;

collecting quality data representative of a compliance of an article under inspection with the quality specification;

processing the quality data to generate aggregated quality data; and

transmitting the aggregated quality data from the portable quality inspection terminal to the quality control platform;

wherein the article under inspection is handled at a specific layer of the manufacturing lifecycle of the type of product.

12. The system of claim 11, wherein the aggregated quality data are further analyzed at the quality control platform, to generate a quality report for the type of product;

and the quality report is transmitted from the quality control platform to a client terminal which sent the quality control request for the type of product.

13. The system of claim 11, wherein the article under inspection comprises one of:

a raw material used to manufacture an instance of the type of product, a component used to manufacture an instance of the type of product, or an instance of the type of product.

14. The system of claim 11, wherein the manufacturing lifecycle of the type of product comprises a combination of at least one of:

a raw material reception layer, a product manufacturing layer, a product packaging layer, a product transport layer, and a product delivery layer.

17. The system of claim 11, wherein the quality data representative of a compliance of an article under inspection with the quality specification comprise at least one of:

a model, a material, a color, an appearance, a functionality, a labeling, a packaging, a measure, a weight, a number of instances, and a container loading pattern.

18. The system of claim 11, wherein the quality data comprise inspection reports, photos, and videos.

19. The system of claim 11, wherein some quality data are collected by the portable quality inspection terminal from the article under inspection by means of a short range communication technology;

the short range communication technology comprising one of;

Wireless Local Area Network (WLAN), Bluetooth, Radio Frequency Identification (RFID), and Near Field Communication (NFC).

20. The system of claim 11, wherein the quality control platform receives and processes multiple quality control requests for several types of products from several client terminals, generates quality specifications corresponding to the received multiple quality control requests, and transmits the generated quality specifications to portable inspection terminals located at different facilities corresponding to specific layers of the manufacturing lifecycles of the several types of products.

21. (canceled)

22. A portable quality inspection terminal comprising:

an input for collecting quality data representative of a compliance of an article under inspection at a specific layer of a manufacturing lifecycle with a quality specification;

a processor for processing the quality data to generate aggregated quality data; and

an output for transmitting the aggregated quality data from the portable quality inspection terminal to a quality control platform.