OVEN DOOR OPENING MAGNETIC HINGE

• US 20150345194A1
• Filed: 06/03/2014
• Published: 12/03/2015
• Est. Priority Date: 06/03/2014
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: KADUS, SACHIN JAGANATH, PILLAI, ARUNKUMAR RAMAKRISHNAN
• Granted Patent: US 9,181,737 B1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: E05C 19/16 Devices holding the wing by magnetic or electromagnetic attraction E05C17/56 takes precedence
• CPC Class Codes: E05D 11/0054 Covers, e.g. for protection
• CPC Class Codes: E05D 11/1064 with a coil spring perpendicular to the pivot axis
• CPC Class Codes: E05D 2011/0072 for the gap between hinge parts
• CPC Class Codes: E05D 7/00 Hinges or pivots of special construction used for special suspension arrangements E05D15/00; so as to be self-closing E05F1/06, E05F1/12; with means for raising wings before being turned E05F7/02
• CPC Class Codes: E05F 1/00 Closers or openers for wings, not otherwise provided for in this subclass
• CPC Class Codes: E05F 1/1261 for counterbalancing
• CPC Class Codes: E05Y 2201/46 Magnets
• CPC Class Codes: E05Y 2900/308 for ovens
• CPC Class Codes: F16B 1/00 Devices for securing together, or preventing relative movement between, constructional elements or machine parts
• CPC Class Codes: F16B 2200/83 Use of a magnetic material

Abstract

A hinge for rotatably coupling an appliance door with an appliance body includes a housing affixable within the door. An input arm is rotatably coupled to the housing and is affixable with the appliance body. A spring is operably engaged between the housing and the input arm to apply a balancing torque to the input arm relative to the housing. A first magnet is fixed relative to the housing and a second magnet is operatively coupled with the input arm such that rotation of the input arm with respect to the housing moves the second magnet axially with respect to the first magnet. The magnets have a mutual attraction between each other that is operable to apply a closing torque to the input arm relative to the housing. The balancing force decreases with movement of the input arm from the second position toward the first position.

Claims

1. A hinge for rotatably coupling an appliance door with an appliance body, comprising:

an input arm affixable with the body;

a housing affixable within the door and coupled with the input arm so as to be rotatable through a range of motion between a closed position and an open position;

a spring engaged between the housing and the input arm and deformable to apply a balancing torque to the housing relative to the input arm;

a first magnet fixed relative to the housing;

a second magnet movably received within the housing and operatively coupled with the input arm so as to be positioned adjacent the first magnet when the housing is in the closed position and moved away from the first magnet by rotation of the housing with respect to the input arm from the closed position toward the open position;

wherein a mutual attraction between the first and second magnets applies a closing torque to the housing relative to the input arm when the housing is within about 25 degrees from the closed position.

2. The hinge of claim 1, wherein:

the balancing torque increases with rotation of the housing from the closed position toward the open position; and

the closing torque decreases with rotation of the housing from the closed position toward the open position, the closing torque falling below an effective threshold level with rotation of the housing by more than 25 degrees from the closed position.

3. The hinge of claim 2, wherein the effective threshold level is between 2 N-m and 3 N-m.

4. The hinge of claim 1, wherein:

a peak closing torque is applied on the input arm by the mutual attraction between the magnets when the housing is in the closed position; and

a peak balancing torque is applied on the input arm by the spring when the input arm is in the open position.

5. The hinge of claim 3, wherein the peak closing torque is at least three times a peak balancing torque.

6. The hinge of claim 1, further including a slider extending along a first axis through an opening in an end of the housing, the slider at least partially operatively coupling the spring with the input arm;

wherein;

the housing extends along the first axis; and

the spring surrounds the slider and is captured between a portion of the slider and a portion of the housing such that compression of the spring between the portion of the slider and the portion of the housing applies the balancing torque.

7. The hinge of claim 1, wherein:

the first magnet is fixedly coupled to the housing adjacent the first end thereof, the slider passing through an opening in the first magnet; and

the second magnet is fixedly coupled at a second end thereof with the slider.

8. The hinge of claim 1, further including:

a chamber fixed within the housing, the first magnet being fixed within the chamber and the second magnet being slidably received within the chamber;

a bar rigidly attached to the second magnet; and

a link operably connecting the input arm to the second magnet.

9. The hinge of claim 1, further including a connector rotatably coupled with the input arm and at least partially operably engaging the input arm with the spring.

10. An appliance, comprising:

a body defining an opening with a lower edge;

a door positionable over the opening of the body; and

a hinge, including;

an input arm coupled to the body;

a housing extending along a first axis within the door and rotatably coupled with the input arm such that the door is rotatable adjacent the lower edge of the opening and rotates away from the opening in a vertical direction between a closed position and an open position;

a spring engaged between the housing and the input arm and deformable to apply a balancing torque to the input arm relative to the housing that substantially matches a weight torque of the door about the hinge; and

first and second magnets, the first magnet being fixed relative to the housing and the second magnet being operatively coupled with the input arm such that rotation of the housing with respect to the input arm moves the second magnet along the first axis with respect to the first magnet, the magnets having a mutual attraction between each other that is operable to apply a closing torque to the input arm relative to the housing to urge to door toward the closed position when the door is within 25°

of the closed position.

11. The appliance of claim 10, wherein:

the spring is operably engaged between the housing and the input arm such that the balancing torque increases with movement of the door from the closed position toward the open position; and

the operative coupling of the second magnet with the input arm is such that the closing torque decreases with movement of the door from the closed position toward the open position.

12. The appliance of claim 11, wherein:

the balancing torque increases from about 0 N-m when the door is in the closed position to about 30 N-m when the door is in the open position; and

the closing torque decreases from about 70 N-m when the door is in the closed position to less than about 3 N-m when the door is about 25 degrees from the open position.

13. The appliance of claim 11, wherein the closing torque falls below an effective threshold level with rotation of the door by more than 25 degrees from the closed position.

14. The hinge of claim 13, wherein the effective threshold level is between 2 N-m and 3 N-m.

15. The appliance of claim 10, wherein:

the hinge further includes a slider extending along a first axis through an opening in an end of the housing, the slider at least partially operatively coupling the spring with the arm;

the housing extends along the first axis; and

the spring surrounds a portion of the slider and is captured between a portion of the slider and a portion of the housing such that compression of the spring between the portion of the slider and the portion of the housing applies the balancing torque.

16. A hinge for rotatably coupling a door with a body, comprising:

a housing extending along a first axis and affixable within the door;

an input arm coupled to the housing and rotatable through a range of motion between a closed position and an open position, the input arm being affixable with the appliance body;

a spring engaged between the housing and the input arm and deformable to apply a balancing torque to the input arm relative to the housing during rotation of the input arm relative to the housing; and

first and second magnets, the first magnet being fixed relative to the housing and the second magnet being operatively coupled with the input arm such that rotation of the input arm with respect to the housing moves the second magnet along the first axis with respect to the first magnet, the magnets having a mutual attraction between each other that is operable to apply a closing torque to the input arm relative to the housing that decreases from about 70 N-m when the input arm is in the closed position to less than about 3 N-m when the door is about 25 degrees from the closed position.

17. The hinge of claim 16, the balancing torque increases from about 0 N-m when the input arm is in the closed position to about 30 N-m when the input arm is in the open position.

18. The hinge of claim 16, wherein:

a distance between the first magnet and the second magnet is zero when the input arm is in the closed position; and

the distance between the first magnet and the second magnet is between 7 mm and 8 mm when the input arm is about 25 degrees from the closed position.

19. The hinge of claim 18, wherein the distance between the first magnet and the second magnet is about 30 mm when the input arm is in the open position.

20. The hinge of claim 16:

further including a slider extending along a first axis through an opening in an end of the housing, the slider at least partially operatively coupling the spring with the input arm;

wherein the housing extends along the first axis, and wherein the spring surrounds a portion of the slider and is captured between a portion of the slider and a portion of the housing such that compression of the spring between the portion of the slider and the portion of the housing applies the balancing torque.