AUDIO FREQUENCY DEADBAND SYSTEM AND METHOD FOR SWITCH MODE REGULATORS OPERATING IN DISCONTINUOUS CONDUCTION MODE

• US 20150349643A1
• Filed: 07/31/2015
• Published: 12/03/2015
• Est. Priority Date: 06/18/2013
• Status: Active Grant

• Current Assignee: Intersil Americas LLC (Renesas Electronics Corporation)
• Original Assignee: Intersil Americas LLC (Renesas Electronics Corporation)
• Inventors: HOUSTON, M. JASON, LAUR, STEVEN P.
• Granted Patent: US 9,548,659 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A controller for controlling operation of a switching regulator including a modulator, a discontinuous conduction mode (DCM) controller, an audible DCM (ADCM) controller, and a sub-sonic discontinuous conduction mode (SBDCM) controller. The modulator generally operates in a continuous conduction mode. The DCM controller modifies operation to DCM during low loads. The ADCM controller detects when the switching frequency is less than a super-sonic frequency threshold and modifies operation to maintain the switching frequency at a super-sonic frequency level. The SBDCM controller detects a sub-sonic operating condition during ADCM operation and responsively inhibits operation of the ADCM mode controller to allow a SBDCM mode within a sub-sonic switching frequency range. The SBDCM operating mode allows for efficient connected standby operation. The SBDCM controller allows operation to return to other modes when the switching frequency increases above the sub-sonic level.

Claims

1. A method of reducing audible noise of a switching regulator having a switching period that varies with load conditions, comprising:

operating the switching regulator in a super-sonic discontinuous conduction mode when the switching period is greater than a first threshold and less than a second threshold;

operating the switching regulator in an audio discontinuous conduction mode when the switching period is at least said second threshold and when a sub-sonic threshold condition is false; and

while operating the switching regulator in the audio discontinuous conduction mode, transitioning to operating the switching regulator in a sub-sonic discontinuous conduction mode when the sub-sonic threshold condition becomes true.

2. The method of claim 1, wherein said operating the switching regulator in the audio discontinuous conduction mode comprises preventing the switching period from falling below a predetermined super-sonic level while the sub-sonic threshold condition is false.

3. The method of claim 1, wherein said operating the switching regulator in the audio discontinuous conduction mode comprises allowing current through an inductor of the switching regulator to go negative.

4. The method of claim 1, wherein said operating the switching regulator in the audio discontinuous conduction mode comprises allowing current through an inductor of the switching regulator to go negative and allowing the switching period to be greater than the second threshold.

5. The method of claim 1, wherein said operating the switching regulator in the sub-sonic discontinuous conduction mode comprises preventing current through an inductor of the switching regulator from going negative.

6. The method of claim 1, wherein during said operating the switching regulator in the sub-sonic discontinuous conduction mode, further comprising transitioning to said operating the switching regulator in the audio discontinuous conduction mode when the switching period becomes less than a third threshold that is greater than the second threshold.

7. The method of claim 1, wherein during said operating the switching regulator in the sub-sonic discontinuous conduction mode, further comprising transitioning to said operating the switching regulator in the super-sonic discontinuous conduction mode when said switching period becomes less than said second threshold.

8. The method of claim 1, further comprising:

operating the switching regulator in a continuous conduction mode while current through an inductor of the switching regulator remains above zero; and

when the current through the inductor of the switching regulator remains above zero during a switching cycle while operating the switching regulator in any one of the super-sonic discontinuous conduction mode, the audio discontinuous conduction mode, and the sub-sonic discontinuous conduction mode, transitioning to said operating the switching regulator in the continuous conduction mode.

9. The method of claim 8, further comprising transitioning from said operating the switching regulator in the continuous conduction mode to said operating the switching regulator in the super-sonic discontinuous conduction mode when the current through the inductor of the switching regulator goes to zero.

10. The method of claim 1, further comprising operating the switching regulator in a continuous conduction mode when the switching period is less than the first threshold.

11. The method of claim 1, wherein the sub-sonic threshold condition is determined based on duration of pulse on a switching control signal.

12. The method of claim 1, further comprising:

providing a pulse on a first switching control signal followed by a first synchronous pulse on a second switching control signal for each switching cycle of the switching regulator;

terminating the first synchronous pulse early during said operating the switching regulator in any of the super-sonic discontinuous conduction mode, the audio discontinuous conduction mode and the sub-sonic discontinuous conduction mode to prevent current through an inductor of the switching regulator from going negative during the first synchronous pulse; and

initiating a second synchronous pulse on the second switching control signal after said terminating said first synchronous pulse early during said operating the switching regulator in the audio discontinuous conduction mode to prevent the switching period from increasing above the second threshold.

13. The method of claim 12, wherein said initiating a second synchronous pulse during said operating the switching regulator in the audio discontinuous conduction mode includes allowing the current through the inductor of the switching regulator to go negative.

14. The method of claim 12, further comprising determining the sub-sonic threshold condition by measuring a duration of the second synchronous pulse.

15. The method of claim 12, further comprising determining that the sub-sonic threshold condition is true when a duration of the second synchronous pulse is greater than a predetermined timing threshold.

16. The method of claim 1, wherein said operating the switching regulator in the super-sonic discontinuous conduction mode comprises operating the switching regulator above an operating frequency of approximately 25 kilohertz.

17. The method of claim 1, wherein said operating the switching regulator in the audio discontinuous conduction mode comprises operating the switching regulator at an operating frequency of approximately 25 kilohertz.

18. The method of claim 1, wherein said operating the switching regulator in the sub-sonic discontinuous conduction mode comprises operating the switching regulator up to an operating frequency of approximately 100 Hertz.

19. A method to mitigate audible noise during light load condition in a synchronous switching regulator operating in a discontinuous conduction mode including a main switch, a synchronous switch and an inductor comprising:

operating the switching regulator in a variable switching period discontinuous mode while the variable switching period is below a first switching period threshold in which the switching period increases as the light load decreases;

maintaining the switching period at substantially the first switching period threshold while the light load decreases by allowing an inductor current to be negative for a period of time during every switching period;

operating the switching regulator in a variable switching period discontinuous mode while the variable switching period is above a second switching period threshold which is greater than the first switching period threshold; and

maintaining the inductor current one of positive or substantially zero during the switching period while said operating the switching regulator in a variable switching period discontinuous mode.