WIRELESS LIGHT SWITCH SYSTEM AND METHOD, REMOTE SWITCH DEVICE, AND LOAD CONTROLLER DEVICE

• US 20150357133A1
• Filed: 06/04/2014
• Published: 12/10/2015
• Est. Priority Date: 06/04/2014
• Status: Active Grant

• Current Assignee: Levven Automation Inc.
• Original Assignee: Levven Automation Inc.
• Inventors: KEIRSTEAD, James, QUALIE, Jim, DONG, Yi
• Granted Patent: US 9,401,252 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H01H 2215/008 Part of substrate or membrane
• CPC Class Codes: H01H 23/04 Cases; Covers
• CPC Class Codes: H01H 23/145 the actuating surface having two slightly inclined areas extending from the middle outward
• CPC Class Codes: H05B 47/19 via wireless transmission

Abstract

A wireless load control system is provided including one or more wireless switch components and one or more load controller components optionally in one-to-one, many-to-many, many-to-one, and one-to-many wireless communication with each other. A wireless switch assembly includes a base and a corresponding rocker shell that together define an enclosure for a control circuit and at least one elastically deformable actuator, the actuator being movable between an engaged position and a disengaged position.

Claims

1. An assembly for a wireless switch, comprising:

a base adapted for mounting on a surface, the base comprising a back plate having a first face mountable on the surface and at least one base sidewall projecting from an opposing face of the base;

a rocker shell comprising at least one oblique wall extending between a pivot axis and an end of the rocker shell and at least one rocker shell sidewall extending from the at least one oblique wall, the rocker shell being pivotably mounted to the base at the pivot axis, the at least one base sidewall and the at least one rocker shell sidewall cooperating to define an enclosure;

a control circuit comprised in the enclosure, the control circuit including at least one switch contact in electrical communication with an internal power source interface and a microprocessor controlling a wireless transmitter;

at least one elastically deformable actuator disposed in the enclosure proximate to an end of a corresponding oblique wall of the rocker shell, the at least one elastically deformable actuator having a body comprising a contact member having a bearing surface at a first end and an opposing second end, the opposing second end being provided with a conductive contact, each actuator being positioned such that each conductive contact is substantially aligned with a corresponding switch contact, each contact member being movable between an engaged position with the corresponding switch contact when force is applied to the bearing surface via the corresponding oblique wall, and a disengaged position when the force is removed.

2. The assembly of claim 1, wherein a depth of the at least one rocker shell sidewall is greater proximate to the pivot axis than proximate to the end of the rocker shell.

3. The assembly of claim 1, wherein the rocker shell comprises a pair of oblique walls meeting at the pivot axis.

4. The assembly of claim 1, wherein the at least rocker shell sidewall comprises a substantially continuous sidewall and the at least one base sidewall comprises a substantially continuous sidewall.

5. The assembly of claim 1, wherein the at least one rocker shell sidewall is adapted to receive and pivot on corresponding lugs provided on an interior of the at least one base sidewall.

6. The assembly of claim 1, wherein the at least one rocker shell sidewall is sized to fit within an interior of the at least one base sidewall, and exterior dimensions of the at least one base sidewall are sized to fit within a light switch cover plate.

7. The assembly of claim 1, wherein a depth of the assembly is up to about 10 mm.

8. The assembly of claim 7, wherein a depth of the enclosure as defined by the base is up to about 7 mm.

9. The assembly of claim 1, wherein the first face is substantially flat.

10. The assembly of claim 1, wherein each elastically deformable actuator further comprises a collapsible collar projecting from a first face of a actuator base member, the second end of the contact member being supported by the collapsible collar, the collapsible collar flexing to permit travel of the contact member though the collapsible collar and the actuator base member to the engaged position when force is applied to the bearing surface, wherein in the engaged position the conductive contact provided on the second end is in electrical communication with the corresponding switch contact.

11. The assembly of claim 1, wherein the bearing surface comprises a substantially flat surface.

12. The assembly of claim 11, wherein the bearing surface is inclined at substantially a same angle of inclination as the corresponding oblique wall.

13. The assembly of claim 12, wherein the collapsible collar and the contact member are substantially polygonal.

14. The assembly of claim 11, wherein the contact member further comprises an alignment recess for aligning the actuator with a complementary alignment pin provided on an interior surface of the corresponding oblique wall.

15. The assembly of claim 10, wherein the contact member, collapsible collar, and actuator base member are integrally formed of silicone.

16. The assembly of claim 1, wherein the at least one switch contact, internal power source interface, microprocessor, wireless transmitter and an antenna in communication with the wireless transmitter are provided on a circuit board mounted within the base sidewall, and the at least one elastically deformable actuator is disposed between the circuit board and the corresponding oblique wall.

17. The assembly of claim 16, wherein the at least one switch contact comprises conductive traces on the circuit board.

18. The assembly of claim 17, comprising a pair of elastically deformable actuators, the rocker shell comprising a pair of oblique walls meeting at the pivot axis, and the control circuit comprising a pair of switch contacts, each switch contact being positioned proximate to an end of the circuit board, wherein the internal power source interface is disposed on the circuit board at a position proximate to the pivot axis between the pair of switch contacts, and at least one of the wireless transmitter and the microprocessor are disposed on the circuit board between the pair of switch contacts.

19. The assembly of claim 18, wherein the control circuit further includes a battery power source mounted on the internal power source interface.