FORMING DEVICE AND A THREE-DIMENSIONAL PRINTING MACHINE HAVING THE SAME

• US 20150375458A1
• Filed: 03/04/2015
• Published: 12/31/2015
• Est. Priority Date: 06/26/2014
• Status: Abandoned Application

• Current Assignee: Cal-Comp Electronics & Communications Company Limited (Cal-Comp Electronics Public Company Limited), Kinpo Electronics Incorporated (Cal-Comp Electronics Public Company Limited), XYZprinting, Inc.
• Original Assignee: Cal-Comp Electronics & Communications Company Limited (Cal-Comp Electronics Public Company Limited), Kinpo Electronics Incorporated (Cal-Comp Electronics Public Company Limited), XYZprinting, Inc.
• Inventors: Chen, Peng-Yang, Lin, Wen-Ten
• Application Number:
  US14/639,046
• Publication Number:
  US 20150375458A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B29C 64/124 using layers of liquid which are selectively solidified
• CPC Class Codes: B29C 64/135 the energy source being concentrated, e.g. scanning lasers or focused light sources
• CPC Class Codes: B29C 64/245 Platforms or substrates support structures intended to be sacrificed after manufacture B29C64/40
• CPC Class Codes: B29C 64/268 using laser beams; using electron beams [EB]
• CPC Class Codes: B29C 64/40 Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
• CPC Class Codes: B33Y 30/00 Apparatus for additive manufacturing; Details thereof or accessories therefor

Abstract

A forming device is for use in a three-dimensional printing machine, and includes a holding mechanism and a flexible forming platform. The holding mechanism includes an abutting base having an abutting surface, and a pair of holding units connected to the abutting base. The flexible forming platform includes a forming member having a forming surface and an opposite positioning surface, and two engaging members connected to the forming member. Each engaging member is engageable with a respective holding unit to place the positioning surface in tight abutment with the abutting surface. The flexible forming platform is bendable such that the forming surface is able to flex away and easily separate from a light-curable liquid.

Claims

1. A forming device adapted for use in a three-dimensional printing machine, said forming device comprising:

a holding mechanism including an abutting base that has an abutting surface, and a pair of holding units that are connected to said abutting base and that are respectively disposed at opposite sides of said abutting surface; and

a flexible forming platform including

a forming member that has a forming surface, and a positioning surface opposite to said forming surface, and

a pair of engaging members that are connected to said forming member and that are respectively disposed at two opposite sides of said positioning surface, each of said engaging members being engageable with a respective one of said holding units of said holding mechanism to place said positioning surface of said forming member in tight abutment with said abutting surface of said abutting base.

2. The forming device as claimed in claim 1, wherein said engaging members cooperate with said forming member to define a recess contiguous to said positioning surface, said abutting base being received in said recess such that said positioning surface of said forming member tightly abuts against said abutting surface of said abutting base when said engaging members are respectively engaged with said holding units.

3. The forming device as claimed in claim 2, wherein each of said engaging members of said flexible forming platform includes an engaging end that is substantially parallel to said positioning surface of said forming member, and a connecting wall that extends transversely between and interconnects said engaging end and said forming member, said engaging end protruding from said connecting wall in a direction away from said forming member.

4. The forming device as claimed in claim 3, wherein each of said holding units includes a pivot member that is disposed at the respective one of said opposite sides of said abutting surface, and a hook member that is pivotally connected to said pivot member.

5. The forming device as claimed in claim 4, wherein:

said hook member of each of said holding units includes a hooking part and a pivoting part that extends transversely from said hooking part and that is pivotally connected to said pivot member; and

said engaging end of each of said engaging members of said flexible forming platform is removably engaged with said hooking part of said hook member of the respective one of said holding units.

6. The forming device as claimed in claim 3, wherein:

each of said holding units includes an extension wall that extends from said abutting base, a carrier part that is substantially parallel to said abutting surface of said abutting base, and a fastening member that connects said carrier part to an end of said extension wall opposite to said abutting base, said carrier part extending from said extension wall in a direction toward said abutting base;

said extension wall and said carrier part collaboratively define a sliding channel to be engaged with the respective one of said engaging members; and

said fastening member is operable to loosen said carrier part from said extension wall and to adjust a size of said sliding channel for facilitating insertion of the respective one of said engaging members into said sliding channel.

7. The forming device as claimed in claim 6, wherein said fastening member of each of said holding units is an adjustment screw.

8. The forming device as claimed in claim 1, wherein said flexible forming platform is made of rubber or steel.

9. A three-dimensional printing machine, comprising:

a liquid container having an upper opening;

a laser adapted for producing laser beams;

a scanner adapted for reflecting the laser beams produced by said laser to the liquid container; and

a forming device that includes

a holding mechanism including an abutting base that has an abutting surface, and a pair of holding units that are connected to said abutting base and that are respectively disposed at opposite sides of said abutting surface, said holding mechanism being vertically movable relative to said liquid container such that said holding mechanism is operable to pass said upper opening and to enter said retaining space, and

a flexible forming platform including

a forming member that has a forming surface, and a positioning surface opposite to said forming surface, and

a pair of engaging members that are connected to said forming member and that are respectively disposed at two opposite sides of said positioning surface, each of said engaging members being engageable with a respective one of said holding units of said holding mechanism to place said positioning surface of said forming member in tight abutment with said abutting surface of said abutting base, said flexible forming platform being bendable such that said forming surface is able to flex away and separate easily from a surface of a product.

10. The three-dimensional printing machine as claimed in claim 9, wherein said engaging members cooperate with said forming member to define a recess contiguous to said positioning surface, said abutting base being received in said recess such that said positioning surface of said forming member tightly abuts against said abutting surface of said abutting base when said engaging members are respectively engaged with said holding units.

11. The three-dimensional printing machine as claimed in claim 10, wherein each of said engaging members of said flexible forming platform includes an engaging end that is substantially parallel to said positioning surface of said forming member, and a connecting wall that extends transversely between and interconnects said engaging end and said forming member, said engaging end protruding from said connecting wall in a direction away from said forming member.

12. The three-dimensional printing machine as claimed in claim 11, wherein each of said holding units includes a pivot member that is disposed at the respective one of said opposite sides of said abutting surface, and a hook member that is pivotally connected to said pivot member.

13. The three-dimensional printing machine as claimed in claim 12, wherein:

said hook member of each of said holding units includes a hooking part and a pivoting part that extends transversely from said hooking part and that is pivotally connected to said pivot member; and

said engaging end of each of said engaging members of said flexible forming platform is removably engaged with said hooking part of said hook member of the respective one of said holding units.

14. The three-dimensional printing machine as claimed in claim 11, wherein:

each of said holding units includes an extension wall that extends from said abutting base, a carrier part that is substantially parallel to said abutting surface of said abutting base, and a fastening member that connects said carrier part to an end of said extension wall opposite to said abutting base, said carrier part extending from said extension wall in a direction toward abutting base;

said extension wall and said carrier part collaboratively define a sliding channel to be engaged with the respective one of said engaging members; and

said fastening member is operable to loosen said carrier part from said extension wall and to adjust a size of said sliding channel for facilitating insertion of the respective one of said engaging members into said sliding channel.

15. The three-dimensional printing machine as claimed in claim 14, wherein said fastening member of each of said holding units is an adjustment screw.

16. The three-dimensional printing machine as claimed in claim 9, wherein said flexible forming platform is made of rubber or steel.

17. The three-dimensional printing machine as claimed in claim 9, further comprising a housing that defines a containing space for containing said liquid container, said laser, said scanner and said forming device therein.

18. The three-dimensional printing machine as claimed in claim 17, further comprising a base on which said liquid container is mounted, said base being contained in said containing space,

wherein, said forming device further includes a sliding rail that is connected to and extends vertically from a lateral end of said base, said abutting base of said holding mechanism being operable to move vertically along said sliding rail.