PULSED RADAR LEVEL GAUGING WITH EFFICIENT START-UP

• US 20150377679A1
• Filed: 06/30/2014
• Published: 12/31/2015
• Est. Priority Date: 06/30/2014
• Status: Active Grant

• Current Assignee: Rosemount Tank Radar AB (Emerson Electric Company)
• Original Assignee: Rosemount Tank Radar AB (Emerson Electric Company)
• Inventors: Nilsson, Leif, Nyberg, Hakan, Delin, Hakan
• Granted Patent: US 9,709,433 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G01F 23/284 Electromagnetic waves
• CPC Class Codes: G01S 13/10 using transmission of interrupted, pulse modulated waves determination of distance by phase measurement G01S13/32
• CPC Class Codes: G01S 13/88 Radar or analogous systems specially adapted for specific applications electromagnetic prospecting or detecting of objects, e.g. near-field detection, G01V3/00
• CPC Class Codes: G01S 7/28 Details of pulse systems

Abstract

A method for powering a radar level gauge, comprising an initial frequency stabilization procedure, ensuring a stable separation frequency between a first and a second clock frequencies, during which frequency stabilization procedure said radar level gauge is not powered to provide a level output, and a subsequent measurement cycle, performed only when a stable separation frequency has been established, during which said radar level gauge is powered to provide a level output.

The present invention allows a radar level gauge system to save power by not providing power to and operating the radar level gauge circuit during such times when the frequency separation would not enable the radar level gauge to provide proper level measurements.

Claims

1. A pulsed radar level gauge system for measuring the distance to a surface of a material contained in a tank, said system comprising:

frequency generating circuitry, adapted to generate a first clock frequency and a second clock frequency;

a frequency regulator configured to control a frequency separation between the first and second clock frequencies towards a frequency separation set-point;

a frequency separation evaluation circuit arranged to generate a power-up signal when said frequency separation is within a predefined frequency range;

a radar level gauge circuit configured to;

generate a transmit signal in the form of a pulse train with a transmit pulse repetition frequency based on said first clock frequency,

generate a reference signal in the form of a pulse train with a reference pulse repetition frequency based on said second clock frequency,

transmit said transmit signal towards said surface,

receive a return signal caused by a reflection of said transmit signal at said surface,

provide a level output based on a relationship between said return signal and said reference signal; and

power management circuitry configured to;

in absence of said power-up signal, not power said radar level gauge circuit to provide a level output, and

in presence of said power-up signal, power said radar level gauge circuit to provide a level output.

2. The radar level gauge system according to claim 1, further comprising storage means for storing a preset threshold value of frequency separation variation, and wherein said frequency separation evaluation circuit is configured to generate said power-up signal when a variation of said frequency separation is smaller than a predefined threshold value.

3. The radar level gauge system according to claim 1, wherein said frequency separation evaluation circuit is connected to said frequency regulator, and arranged to determine said frequency separation based on a condition of said frequency regulator.

4. The radar level gauge system according to claim 3, wherein said frequency regulator comprises a comparator for providing an error signal indicative of a difference between a current frequency separation and said frequency separation set-point, and wherein said frequency separation evaluation circuit is arranged to generate said power-up signal when said error signal is below said predefined threshold value.

5. The radar level gauge system according to claim 1, wherein said frequency generating circuitry comprises at least one voltage controlled oscillator.

6. The radar level gauge system according to claim 1, further comprising a two-wire control loop, for providing power to said radar level gauge circuit.

7. The radar level gauge system according to claim 1, without any connection to any remote power supply, and comprising an internal power store as only means to provide power to said radar level gauge circuit.

8. A radar level gauge system according to claim 1, wherein said frequency separation evaluation circuit and said power management circuitry are comprised in a single low power circuit separate from said radar level gauge circuit.

9. The radar level gauge system according to claim 8, wherein said low power circuit is one of a stand-alone low power FPGA solution and a micro control unit.

10. The radar level gauge system according to claim 1, wherein said frequency separation evaluation circuit is configured to be inactive during measurements by the radar level gauge circuit.

11. The radar level gauge system according to claim 1, wherein said power management circuitry provides power to said radar level gauge circuit for a plurality of consecutive measurements each time a power-up signal is present.

12. The radar level gauge system according to claim 1, wherein pulses in said transmit signal and pulses in said reference signal are DC pulses.

13. The radar level gauge system according to claim 1, wherein said radar level circuit comprises:

circuitry for frequency modulating pulses in said transmit signal and pulses in said reference signal, and

a mixer for mixing said return signal with said sampling pulse train, to provide said tank signal.

14. The radar level gauge system according to claim 13, wherein said radar level circuit further comprises a band-pass filter for filtering a mixer output, and wherein said predefined frequency range is selected such a frequency content of said mixer output lies within a pass band of said band-pass filter.

15. A method for measuring the distance to a surface of a material contained in a tank, said method comprising the steps of:

generating a first clock frequency and a second clock frequency;

controlling a frequency separation between the first and second clock frequencies towards a frequency separation set-point;

generating a power-up signal when said frequency separation is within a predefined frequency range;

in absence of said power-up signal, not powering a radar level gauge circuit; and

in presence of said power-up signal, powering said radar level gauge circuit, thereby enabling the radar level circuit to;

generate a transmit signal in the form of a pulse train with a transmit pulse repetition frequency based on said first clock frequency,

generate a reference signal in the form of a pulse train with a reference pulse repetition frequency based on said second clock frequency,

transmit said transmit signal towards said surface,

receive a return signal caused by a reflection of said transmit signal at said surface,

provide a level output based on a relationship between said return signal and said reference signal.

16. The method according to claim 15, wherein the power-up signal is generated based on a condition of said step of controlling said separation frequency.

17. The method according to claim 16, wherein said condition is an error signal indicative of a difference between a current frequency separation and said frequency separation set-point.

18. The method according to claim 15, further comprising:

storing a preset threshold value of a frequency separation variation, and

generating said power-up signal when a variation of said frequency separation is smaller than said threshold value

19. The method according to claim 15, wherein said steps of generating first and second clock frequencies and controlling a frequency separation are only performed when no transmit signals are transmitted.

20. The method according to claim 15, wherein said radar level circuit is powered only from an internal power store.

21. A method for powering a radar level gauge, comprising:

an initial frequency stabilization procedure, ensuring a stable separation frequency between a first and a second clock frequencies, during which frequency stabilization procedure said radar level gauge is not powered to provide a level output, and

a subsequent measurement cycle, performed only when a stable separation frequency has been established, during which said radar level gauge is powered to provide a level output.

101-121. -121. (canceled)