ELECTRICAL POWER COUPLING WITH MAGNETIC CONNECTIONS

• US 20160013582A1
• Filed: 07/09/2015
• Published: 01/14/2016
• Est. Priority Date: 07/10/2014
• Status: Active Grant

• Current Assignee: Byrne Electrical Specialists Incorporated
• Original Assignee: Norman R. Byrne
• Inventors: Byrne, Norman R., Burdi, Roger D., Mitchell, Marc A., Morrow, Nickolas J.
• Granted Patent: US 9,531,118 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H01R 13/2421 using coil springs
• CPC Class Codes: H01R 13/6205 Two-part coupling devices held in engagement by a magnet
• CPC Class Codes: H01R 25/162 Electrical connections between or with rails or bus-bars rails having primarily a non electrical function H01R4/64

Abstract

An electrical power coupling includes a pair of power coupling parts, each having a base and a coupling portion that is movable relative to said base. Each coupling portion has first and second electrical contacts that are spaced laterally outboard, by respective first and second distances, from centers of the coupling portions. Magnetic elements attract the respective coupling portions to one another when the coupling portions are positioned closely to one another. Each coupling portion moves relative to its respective base to align the coupling portions with one another and establish electrical connections between the first electrical contacts and between the second electrical contacts. Optionally, at least two electrical contacts are arcuate or circular in shape.

Claims

1. An electrical power coupling comprising:

a pair of power coupling parts each having a base configured for mounting to a respective surface, and a coupling portion that is movable relative to said base;

a first electrical contact at each of said coupling portions and spaced laterally outboard a first distance from a center of each of said coupling portions;

a second electrical contact at each of said coupling portions and spaced a second distance laterally outboard from said center of each of said coupling portions, wherein said second distance is greater than said first distance; and

a magnetic element in each of said coupling portions, wherein said magnetic elements are attracted to one another when said coupling portions are positioned in close proximity to one another;

wherein each of said coupling portions is configured to move relative to its respective base to thereby align said coupling portions with one another and to establish electrical connections between said first electrical contacts and between said second electrical contacts upon positioning said coupling portions in close proximity.

2. The electrical power coupling of claim 1, wherein a first of said power coupling parts comprises an electrical power transmitter and a second of said power coupling parts comprises an electrical power receiver, said first electrical contact of said electrical power transmitter comprises an outwardly-biased contact pin, and said first electrical contact of said electrical power receiver comprises a circular conductive surface.

3. The electrical power coupling of claim 2, wherein said second electrical contact of said electrical power transmitter comprises an outwardly-biased contact pin, and said second electrical contact of said electrical power receiver comprises a circular conductive surface.

4. The electrical power coupling of claim 3, wherein said first electrical contact of said electrical power transmitter comprises a plurality of said outwardly-biased contact pins spaced circumferentially apart from one another and equidistant from said center, and said second electrical contact of said electrical power transmitter comprises a plurality of said outwardly-biased contact pins spaced circumferentially apart from one another and equidistant from said center.

5. The electrical power coupling of claim 1, wherein said coupling portion of a first of said power coupling parts is pivotable about at least two pivot axes relative to said base of said first of said power coupling parts.

6. The electrical power coupling of claim 5, wherein said coupling portion of said first of said power coupling parts is pivotably coupled to said base of said first of said power coupling parts via pivot pins.

7. The electrical power coupling of claim 5, wherein said coupling portion of a second of said power coupling parts is longitudinally extendable along a longitudinal axis extending through said center of said second of said power coupling parts.

8. The electrical power coupling of claim 7, wherein said two pivot axes are orthogonal to one another, and wherein said longitudinal axis is orthogonal to said two pivot axes.

9. The electrical power coupling of claim 1, further comprising a biasing member in each of said power coupling parts, wherein said biasing member is configured to move or retain a respective one of said coupling portions to a retracted position relative to a respective one of said bases when said coupling portions are disengaged from one another.

10. The electrical power coupling of claim 9, wherein said biasing members comprise at least one chosen from magnets and springs.

11. The electrical power coupling of claim 1, wherein said magnetic element of a first of said coupling portions comprises a permanent magnet and said magnetic element of a second of said coupling portions comprises at least one chose from a permanent magnet and a magnetically permeable material.

12. An electrical power coupling comprising:

a power transmitter having a transmitter base configured for mounting to a first surface, and a power transmission portion coupled to said transmitter base;

a power receiver having a receiver base configured for mounting to a second surface, and a power receiver portion coupled to said receiver base;

at least four electrical contacts, said electrical contacts comprising at least two power transmission contacts at said power transmission portion and at least two power receiver contacts at said power receiver portion and configured to electrically engage respective ones of said at least two power transmission contacts;

wherein at least two of said electrical contacts are arcuately shaped and have respective radii of curvature corresponding to a respective radial distance of each of said arcuately shaped electrical contacts to a center of a respective one of said power transmission portion or said power receiver portion; and

wherein at least two others of said electrical contacts are (i) configured and positioned to engage respective ones of said arcuately shaped electrical contacts, and (ii) selectively positionable at different discrete locations that are spaced circumferentially apart along said respective ones of said arcuately shaped electrical contacts when said power receiver is rotated relative to said power transmitter.

13. The electrical power coupling of claim 12, wherein said power transmission portion is movable relative to said transmitter base and said power receiver portion is movable relative to said power receiver portion.

14. The electrical power coupling of claim 13, wherein said power transmission portion is pivotably coupled to said power transmitter base, and said power receiver portion is translatably coupled to said power receiver base.

15. The electrical power coupling of claim 12, further comprising a magnetic element in each of said power transmission portion and said power receiver portion, wherein said magnetic elements are configured to attract one another to thereby facilitate establishing direct electrical connections between said at least two power transmission contacts and respective ones of said at least two power transmission contacts.

16. The electrical power coupling of claim 12, wherein said at least two others of said electrical contacts comprise a first pair of outwardly-biased contact pins that are radially aligned with one another and a second pair of outwardly-biased contact pins that are radially-aligned with one another and spaced circumferentially apart from respective ones of said first pair of said outwardly-biased contact pins.

17. The electrical power coupling of claim 12, wherein a first of said at least two power transmission contacts is spaced laterally outboard by a first distance from a center of said power transmission portion, and a first of said at least two power receiver contacts is spaced laterally outboard by the first distance from a center of said power receiver portion.

18. The electrical power coupling of claim 17, wherein a second of said at least two power transmission contacts is spaced laterally outboard by a second distance from said center of said power transmission portion, and a second of said at least two power receiver contacts is spaced laterally outboard by the second distance from said center of said power receiver portion, and wherein the second distance is greater than the first distance.

19. The electrical power coupling of claim 18, further comprising a magnetic element at said center of each of said power transmission portion and said power receiver portion, wherein said magnetic elements are configured to attract one another to thereby facilitate establishing direct electrical connections between said at least two power transmission contacts and respective ones of said at least two power transmission contacts.

20. The electrical power coupling of claim 18, wherein said arcuately shaped electrical contacts each comprise a respective circular shape.