Device and method for monitoring and switching a load circuit

• US 20160025793A1
• Filed: 07/23/2015
• Published: 01/28/2016
• Est. Priority Date: 07/28/2014
• Status: Active Grant

• Current Assignee: Pepperl+Fuchs Se
• Original Assignee: Pepperl + Fuchs GmbH
• Inventors: Oestreicher, Michael
• Granted Patent: US 9,664,724 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G01R 31/50 Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections testing of sparking plugs H01T13/58
• CPC Class Codes: G05B 15/00 Systems controlled by a computer G05B13/00, G05B19/00 take precedence; automatic controllers with particular characteristics G05B11/00
• CPC Class Codes: G05B 23/00 Testing or monitoring of control systems or parts thereof monitoring of programme-control systems G05B19/048, G05B19/406
• CPC Class Codes: G05B 9/02 electric

Abstract

In a device for monitoring and switching a load circuit, having an input part and an output part, having switching inputs to connect a controller to the input part, having switching outputs to connect at least one load circuit with at least one load to be switched to the output part, having at least one load switch to switch, in particular to switch on and off, the at least one load, having a first fault detection circuit, connected in parallel with the load circuit, to detect faults in the load circuit, and having a second fault detection circuit, connected in series with the load circuit, to detect faults in the load circuit, the input part has an input circuit which converts switching commands of the controller incoming via the switching inputs into switching processes of the load switches. The first and the second fault detection circuit respectively generate intermediate fault signals which are logically linked in a logic circuit to form an overall fault signal. The overall fault signal is transmitted from the output part to the input part and made available via the switching inputs for evaluation.

Claims

1. A device for monitoring and switching a load circuit, having:

a) an input part and an output part,

b) switching inputs to connect a controller to the input part,

c) switching outputs to connect at least one load circuit with at least one load to be switched to the output part,

d) at least one load switch for switching the at least one load,

e) wherein the input part has an input circuit which converts switching commands of the controller incoming via the switching inputs into switching processes of the load switches,

f) having a first fault detection circuit, connected in parallel with the load circuit, to detect faults in the load circuit and

g) having a second fault detection circuit, connected in series with the load circuit, to detect faults in the load circuit,

h) wherein the first and the second fault detection circuit each generate intermediate fault signals which are logically linked in a logic circuit to form an overall fault signal, and wherein the overall fault signal is transmitted from the output part to the input part and made available via the switching inputs for evaluation.

2. The device according to claim 1,

characterised in that

the overall fault signal is transmitted to a switching stage in the input part of the device, wherein this switching stage assumes one of at least two possible states in dependence upon whether a fault or which fault type has been detected in the load circuit.

3. The device according to claim 1,

characterised in that

the logic circuit brings about an OR-operation of the intermediate fault signals.

4. The device according to claim 1,

characterised in that

the first fault detection circuit has a current regulator to take a test current from the load circuit, wherein the first intermediate fault signal generated by the first fault detection circuit is different depending upon whether the test current flows or is interrupted.

5. The device according to claim 4,

characterised in that

the first fault detection circuit has a rectifier to rectify the test current.

6. The device according to claim 4,

characterised in that

the test current is negligibly small in relation to a current flowing in the load circuit in the case of a load and is preferably constant.

7. The device according to claim 1,

characterised in that

the first fault detection circuit has a circuit for detecting a line break fault in the load circuit.

8. The device according to claim 1,

characterised in that

the second fault detection circuit has a circuit for detecting a line break fault in the load circuit.

9. The device according to claim 1, characterised in that the second fault detection circuit has a circuit to detect a short circuit fault in the load circuit.

10. The device according to claim 2,

characterised in that

the switching stage switches a no-load current in a no-load current path in the input part.

11. The device according to claim 4,

characterised in that

the no-load current has essentially the same strength as the test current.

12. The device according to claim 1,

characterised in that

the overall fault signal is transmitted from the output part to the input part in a galvanically isolated way.

13. The device according to claim 1,

characterised in that

the input circuit has a coil which is in active connection with at least one load switch.

16. The device according to claim 1,

characterised in that

the at least one load switch serves for switching on and off the at least one load.

17. Device according to claim 4,

characterised in that

the test current is negligibly small in relation to a current flowing in the load circuit in the case of a load and is constant.

14. A method for monitoring and switching a load circuit with a load, wherein

a) a device with an input part and an output part is or has been switched between a controller and the load circuit,

b) the input part has an input circuit which converts switching commands of the controller) incoming via switching inputs into switching processes of the load switches,

c) at least a first fault detection circuit, connected in parallel with the load circuit, and at least a second fault detection circuit, connected in series with the load circuit, detects faults in the load circuit and generates at least one respective intermediate fault signal in the output part,

d) a logic circuit comprising the intermediate fault signals generates an overall fault signal derived from these intermediate fault signals and transmits it from the output part to the input part, and wherein

e) the overall fault signal is made available via the switching inputs for evaluation.

15. The method according to claim 14, wherein the device includes:

a) the input part and the output part,

b) the switching inputs to connect the controller to the input part,

c) switching outputs to connect at least one load circuit with at least one load to be switched to the output part,

d) at least one load switch for switching the at least one load,

e) the input part having the input circuit which converts switching commands of the controller incoming via the switching inputs into switching processes of the load switches,

f) the first fault detection circuit, connected in parallel with the load circuit, to detect faults in the load circuit and

g) the second fault detection circuit, connected in series with the load circuit, to detect faults in the load circuit,

h) wherein the first and the second fault detection circuit each generate intermediate fault signals which are logically linked in a logic circuit to form an overall fault signal, and wherein the overall fault signal is transmitted from the output part to the input part and made available via the switching inputs for evaluation.