CORRELATION AND PREDICTION ANALYSIS OF COLLECTED DATA

• US 20160034329A1
• Filed: 08/01/2014
• Published: 02/04/2016
• Est. Priority Date: 07/31/2014
• Status: Abandoned Application

• Current Assignee: MIQ LLC
• Original Assignee: Western Integrated Technologies, Inc.
• Inventors: Larson, Michael Thomas, Livesay, Adam Monroe
• Application Number:
  US14/449,936
• Publication Number:
  US 20160034329A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G01D 21/02 Measuring two or more variables by means not covered by a single other subclass
• CPC Class Codes: G05B 23/0237 based on parallel systems, e.g. comparing signals produced at the same time by same type systems and detect faulty ones by noticing differences among their responses
• CPC Class Codes: G05B 23/0283 Predictive maintenance, e.g. involving the monitoring of a system and, based on the monitoring results, taking decisions on the maintenance schedule of the monitored system; Estimating remaining useful life [RUL] preventive maintenance, i.e. planning maintenance according to the available resources without monitoring the system G06Q10/06
• CPC Class Codes: G06F 11/008 Reliability or availability analysis
• CPC Class Codes: G06F 11/30 Monitoring
• CPC Class Codes: G06F 11/3003 Monitoring arrangements specially adapted to the computing system or computing system component being monitored
• CPC Class Codes: G06F 11/3058 Monitoring arrangements for monitoring environmental properties or parameters of the computing system or of the computing system component, e.g. monitoring of power, currents, temperature, humidity, position, vibrations thermal management in cooling arrangements of a computing system G06F1/206
• CPC Class Codes: G06F 11/3072 where the reporting involves data filtering, e.g. pattern matching, time or event triggered, adaptive or policy-based reporting
• CPC Class Codes: G06F 11/3089 Monitoring arrangements determined by the means or processing involved in sensing the monitored data, e.g. interfaces, connectors, sensors, probes, agents software debugging using additional hardware using a specific debug interface G06F11/3656; performance evaluation by tracing or monitoring G06F11/3466
• CPC Class Codes: G06N 5/02 Knowledge representation; Symbolic representation

Abstract

Embodiments are directed towards a collection computer that automatically detects and monitors each of a plurality of sensors that are currently providing real-time data regarding characteristics of a first machine. A pattern in the provided real-time data may be determined based on a comparison to another pattern from previously provided real-time data from other sensors associated with a second machine. The comparison is employed to identify an event that previously occurred at the second machine, where a positive comparison may be employed as a prediction that the event corresponding to the second machine is about to happen to the first machine. Based on this prediction, an alert may be provided to at least one user of the first machine. The alert may include information, such as a component has failed, is currently failing, or is about to fail.

Claims

1. A method for managing sensor data, comprising:

employing a collection computer to automatically detect and monitor each of a plurality of sensors that is currently providing real-time data regarding at least one characteristic of a first machine, wherein the collection computer is coupled to the first machine and in communication with a remotely located server computer, and wherein the collection computer provides the real-time data for each of the plurality of detected sensors to the server computer;

automatically generating a template for the first machine based on one or more types of the plurality of sensors detected by the collection computer, wherein the template includes a plurality of predetermined visualizations for one or more of the detected sensors;

employing the server computer to determine a pattern in the provided real-time data that equates to another pattern identified in real-time data for another plurality of sensors that was previously provided to the server computer, wherein the other plurality of sensors provide real-time data regarding at least one characteristic of a second machine that equates to real-time data regarding the at least one characteristic of the first machine;

employing a comparison of the pattern and the other pattern to identify at least one event that previously occurred at the second machine, wherein a positive comparison is employed as a prediction that the event corresponding to the second machine is likely to happen to the first machine; and

alerting at least one user of the first machine of the prediction, wherein the alert includes at least one recommendation to either prevent or resolve an occurrence of the event at the first machine.

2. The method of claim 1, wherein the alert includes at least one of:

information that at least one component of the first machine has failed;

information that the at least one component of the first machine is currently failing;

information regarding maintenance for at least one component of the first machine; and

information regarding a status of usage of the first machine.

3. The method of claim 1, further comprising employing the server computer to identify a new pattern for a new event that occurred at the first machine, wherein the new pattern is stored for subsequent comparison to identify a reoccurrence of the new event at one or more other machines equivalent to the first machine.

4. The method of claim 1, wherein employing the server computer to determine the pattern further comprises employing the collection computer to determine at least one aspect of the pattern.

5. The method of claim 1, further comprising in response to a sensor'"'"'s current real-time data value exceeding a predetermined threshold, modifying the plurality of sensors that are currently providing real-time data to the collection computer.

6. The method of claim 1, wherein the alert further comprises an advertisement that provides information to purchase at least one new component for the first machine to resolve the occurrence of the event at the first machine prior to failure of at least one existing component.

7. The method of claim 1, further comprising:

determining at least one alert condition for triggering an alert to be provided to at least one user; and

in response to an alert condition being satisfied by the current real-time data, providing at least one alert to the at least one user.

8. The method of claim 1, further comprising in response to an alert condition being satisfied by the current real-time data, providing at least one alert to at least one user, wherein the alert condition is satisfied if the current real-time data provided by each of a plurality of sensors exceeds at least one predetermined threshold.

9. A processor readable non-transitory storage media that includes instructions for managing sensor data, wherein the execution of the instructions by a processor enables actions, comprising:

employing a collection computer to automatically detect and monitor each of a plurality of sensors that is currently providing real-time data regarding at least one characteristic of a first machine, wherein the collection computer is coupled to the first machine and in communication with a remotely located server computer, and wherein the collection computer provides the real-time data for each of the plurality of detected sensors to the server computer;

automatically generating a template for the first machine based on one or more types of the plurality of sensors detected by the collection computer, wherein the template includes a plurality of predetermined visualizations for one or more of the detected sensors;

employing the server computer to determine a pattern in the provided real-time data that equates to another pattern identified in real-time data for another plurality of sensors that was previously provided to the server computer, wherein the other plurality of sensors provide real-time data regarding at least one characteristic of a second machine that equates to real-time data regarding the at least one characteristic of the first machine;

employing a comparison of the pattern and the other pattern to identify at least one event that previously occurred at the second machine, wherein a positive comparison is employed as a prediction that the event corresponding to the second machine is likely to happen to the first machine; and

alerting at least one user of the first machine of the prediction, wherein the alert includes at least one recommendation to either prevent or resolve an occurrence of the event at the first machine.

10. The media of claim 9, wherein the alert includes at least one of:

information that at least one component of the first machine has failed;

information that the at least one component of the first machine is currently failing;

information regarding maintenance for at least one component of the first machine; and

information regarding a status of usage of the first machine.

11. The media of claim 9, further comprising employing the server computer to identify a new pattern for a new event that occurred at the first machine, wherein the new pattern is stored for subsequent comparison to identify a reoccurrence of the new event at one or more other machines equivalent to the first machine.

12. The media of claim 9, wherein employing the server computer to determine the pattern further comprises employing the collection computer to determine at least one aspect of the pattern.

13. The media of claim 9, further comprising in response to a sensor'"'"'s current real-time data value exceeding a predetermined threshold, modifying the plurality of sensors that are currently providing real-time data to the collection computer.

14. The media of claim 9, wherein the alert further comprises an advertisement that provides information to purchase at least one new component for the first machine to resolve the occurrence of the event at the first machine prior to failure of at least one existing component.

15. The media of claim 9, further comprising:

determining at least one alert condition for triggering an alert to be provided to at least one user; and

in response to an alert condition being satisfied by the current real-time data, providing at least one alert to the at least one user.

16. The media of claim 9, further comprising in response to an alert condition being satisfied by the current real-time data, providing at least one alert to at least one user, wherein the alert condition is satisfied if the current real-time data provided by each of a plurality of sensors exceeds at least one predetermined threshold.

17. A system for managing sensor data, comprising:

a collection computer that performs actions, including;

automatically detecting and monitoring each of a plurality of sensors that is currently providing real-time data regarding at least one characteristic of a first machine, wherein the collection computer is coupled to the first machine and in communication with a remotely located server computer, and wherein the collection computer provides the real-time data for each of the plurality of detected sensors to the server computer;

the server computer performs actions, including;

automatically generating a template for the first machine based on one or more types of the plurality of sensors detected by the collection computer, wherein the template includes a plurality of predetermined visualizations for one or more of the detected sensors;

determining a pattern in the provided real-time data that equates to another pattern identified in real-time data for another plurality of sensors that was previously provided to the server computer, wherein the other plurality of sensors provide real-time data regarding at least one characteristic of a second machine that equates to real-time data regarding the at least one characteristic of the first machine;

employing a comparison of the pattern and the other pattern to identify at least one event that previously occurred at the second machine, wherein a positive comparison is employed as a prediction that the event corresponding to the second machine is likely to happen to the first machine; and

alerting at least one user of the first machine of the prediction, wherein the alert includes at least one recommendation to either prevent or resolve an occurrence of the event at the first machine.

18. The system of claim 17, wherein the alert includes at least one of:

information that at least one component of the first machine has failed;

information that the at least one component of the first machine is currently failing;

information regarding maintenance for at least one component of the first machine; and

information regarding a status of usage of the first machine.

19. The system of claim 17, wherein the server computer performs further actions comprising identifying a new pattern for a new event that occurred at the first machine, wherein the new pattern is stored for subsequent comparison to identify a reoccurrence of the new event at one or more other machines equivalent to the first machine.

20. The system of claim 17, wherein the collection computer performs further actions comprising in response to a sensor'"'"'s current real-time data value exceeding a predetermined threshold, modifying the plurality of sensors that are currently providing real-time data to the collection computer.

21. The system of claim 17, wherein the alert further comprises an advertisement that provides information to purchase at least one new component for the first machine to resolve the occurrence of the event at the first machine prior to failure of at least one existing component.

22. The system of claim 17, wherein the server computer performs further actions comprising:

determining at least one alert condition for triggering an alert to be provided to at least one user; and

in response to an alert condition being satisfied by the current real-time data, providing at least one alert to the at least one user.

23. The system of claim 17, wherein the server computer performs further actions comprising in response to an alert condition being satisfied by the current real-time data, providing at least one alert to at least one user, wherein the alert condition is satisfied if the current real-time data provided by each of a plurality of sensors exceeds at least one predetermined threshold.

24. A network computer for managing sensor data for a machine, comprising:

a memory for storing at least instructions; and

a processor that executes the instructions to enable actions, including

enabling a collection computer to automatically detect and monitor each of a plurality of sensors that is currently providing real-time data regarding at least one characteristic of a first machine, wherein the collection computer is coupled to the first machine and in communication with a remotely located server computer, and wherein the collection computer provides the real-time data for each of the plurality of detected sensors to the server computer;

automatically generating a template for the first machine based on one or more types of the plurality of sensors detected by the collection computer, wherein the template includes a plurality of predetermined visualizations for one or more of the detected sensors;

determining a pattern in the provided real-time data that equates to another pattern identified in real-time data for another plurality of sensors that was previously provided to the server computer, wherein the other plurality of sensors provide real-time data regarding at least one characteristic of a second machine that equates to real-time data regarding the at least one characteristic of the first machine;

employing a comparison of the pattern and the other pattern to identify at least one event that previously occurred at the second machine, wherein a positive comparison is employed as a prediction that the event corresponding to the second machine is likely to happen to the first machine; and

alerting at least one user of the first machine of the prediction, wherein the alert includes at least one recommendation to either prevent or resolve an occurrence of the event at the first machine.

25. The network computer of claim 24, wherein the alert includes at least one of:

information that at least one component of the first machine has failed;

information that the at least one component of the first machine is currently failing;

information regarding maintenance for at least one component of the first machine; and

information regarding a status of usage of the first machine.

26. The network computer of claim 24, wherein the processor that executes the instructions enables further actions comprising identifying a new pattern for a new event that occurred at the first machine, wherein the new pattern is stored for subsequent comparison to identify a reoccurrence of the new event at one or more other machines equivalent to the first machine.

27. The network computer of claim 24, wherein the processor that executes the instructions enables further actions comprising, in response to a sensor'"'"'s current real-time data value exceeding a predetermined threshold, modifying the plurality of sensors that are currently providing real-time data to the collection computer.

28. The network computer of claim 24, wherein the alert further comprises an advertisement that provides information to purchase at least one new component for the first machine to resolve the occurrence of the event at the first machine prior to failure of at least one existing component.

29. The network computer of claim 24, wherein the processor that executes the instructions enables further actions comprising:

determining at least one alert condition for triggering an alert to be provided to at least one user; and

in response to an alert condition being satisfied by the current real-time data, providing at least one alert to the at least one user.

30. The network computer of claim 24, wherein the processor that executes the instructions enables further actions comprising in response to an alert condition being satisfied by the current real-time data, providing at least one alert to at least one user, wherein the alert condition is satisfied if the current real-time data provided by each of a plurality of sensors exceeds at least one predetermined threshold.