DRIVE DEVICE AND ELECTRIC POWER STEERING DEVICE INCLUDING THE DRIVE DEVICE

• US 20160036289A1
• Filed: 07/29/2015
• Published: 02/04/2016
• Est. Priority Date: 07/31/2014
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: Kawata, Hiroyuki, Yamasaki, Masashi, Sawada, Takeshi
• Granted Patent: US 9,479,025 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B62D 5/0412 the axes of motor and steering column being parallel
• CPC Class Codes: B62D 5/0463 calculating assisting torque from the motor based on driver input
• CPC Class Codes: H02K 11/20 for measuring, monitoring, testing, protecting or switching rectifiers H02K11/04; power electronics H02K11/33
• CPC Class Codes: H02K 11/33 Drive circuits, e.g. power electronics H02K11/38 takes precedence
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132

Abstract

A drive device includes a rotating electric machine, a substrate, a first drive element, a second drive element, a first extension line, and a second extension line. The rotating electric machine including a stator with a first winding group and a second winding group wound on the stator in at least three phases. The first extension line and the first drive element, as well as the second extension line and the second drive element have respectively reversed phase orders in an arrangement of the phase orders from an end close to a reference position toward an other end of the arrangement. In such manner, variation of wiring lengths from an electric power supply region among different phases is reduced.

Claims

1. A drive device comprising:

a rotating electric machine including a stator with a first winding group and a second winding group wound on the stator in at least three phases, a rotor rotatably disposed relative to the stator, and a shaft rotating with the rotor;

a substrate disposed on one axial end of the rotating electric machine;

a first drive element (i) arranged on one surface of the substrate in a first region and (ii) constituting a first inverter that switches a power supply to the first winding group;

a second drive element (i) arranged on a same surface of the substrate as the first drive element in a second region and (ii) constituting a second inverter that switches a power supply to the second winding group, the second region being symmetric to the first region relative to a shaft of the rotating electric machine;

a first extension line extending from each of the at least three phases of the first winding group to be connected to the substrate; and

a second extension line extending from each of the at least three phases of the second winding group to be connected to the substrate,

wherein the first extension line and the first drive element, as well as the second extension line and the second drive element have respectively reversed phase orders in an arrangement of the phase orders from an end close to a reference position toward an other end of the arrangement.

2. The drive device of claim 1, wherein

the reference position comprises an electric power supply region that is (i) a region outside of the first region, the second region and a drive element region that includes a center axis of the rotating electric machine, and (ii) a region including a circuit pattern that supplies an electric power from a battery to the first inverter and to the second inverter.

3. The drive device of claim 2 further comprising:

a relay switchable to conduct and intercept an electric current from the power supply to the first inverter or second inverter, the relay disposed in the electric power supply region on a same surface of the substrate as the first drive element and the second drive element.

4. The drive device of claim 1 further comprising:

a frame member disposed at a position between the rotating electric machine and the substrate, wherein

the first drive element and the second drive element are arranged on a frame member facing surface of the substrate in a heat dissipatable manner toward the frame member.

5. The drive device of claim 1, wherein

the first extension line is connected with the substrate at a radius outside position of the first region, and

the second extension line is connected with the substrate at a radius outside position of the second region.

6. The drive device of claim 5 further comprising:

an electric current detection element detecting an electric current supplied to each of the at least three phases of the first winding group and the second winding group, the electric current detection element (i) arranged on the same surface of the substrate as the first drive element and the second drive element and (ii) disposed at a position either between the first drive element and the first extension line or between the second drive element and the second extension line.

7. The drive device of claim 1, wherein

the first drive element and the second drive element are arranged around the shaft of the rotating electric machine, the first drive element and the second drive element each including (i) high potential elements located close to the shaft and (ii) low potential elements located outside of the high potential elements, relative to the shaft of the rotating machine.

8. The drive device of claim 1, wherein

the first extension line and the second extension line are point-symmetrically arranged relative to the shaft of the rotating electric machine.

9. The drive device of claim 1, wherein

the first extension line and the second extension line respectively have a symmetric arrangement of phases, in which a center phase has other phases arranged on both sides of the center phase.

10. The drive device of claim 1, wherein

the first extension line and the second extension line are disposed along a circular region on the substrate.

11. The drive device of claim 1, wherein

the first extension line is linearly arranged through the substrate, and

the second extension line is linearly arranged through the substrate.

12. An electric power steering device comprising:

a drive device comprising;

a rotating electric machine including a stator with a first winding group and a second winding group wound on the stator in at least three phases, a rotor rotatably disposed relative to the stator, and a shaft rotating with the rotor;

a substrate disposed on one axial end of the rotating electric machine;

a first drive element (i) arranged on one surface of the substrate in a first region and (ii) constituting a first inverter that switches a power supply to the first winding group;

a second drive element (i) arranged on a same surface of the substrate as the first drive element in a second region and (ii) constituting a second inverter that switches a power supply to the second winding group, the second region being symmetric to the first region relative to a shaft of the rotating electric machine;

a first extension line extending from each of the at least three phases of the first winding group to be connected to the substrate; and

a second extension line extending from each of the at least three phases of the second winding group to be connected to the substrate,

wherein the first extension line and the first drive element as well as the second extension line and the second drive element have respectively reversed phase orders in an arrangement of the phase orders from an end close to a reference position toward an other end of the arrangement; and

a power transmission part transmitting a torque that is output from the rotating electric machine to a drive object, wherein

a steering operation of a steering wheel by a driver is assisted by the torque from the rotating electric machine, the torque being used for driving the drive object.