DRIVE CONTROL SYSTEM OF OPERATING MACHINE, OPERATING MACHINE INCLUDING DRIVE CONTROL SYSTEM, AND DRIVE CONTROL METHOD OF OPERATING MACHINE

• US 20160040690A1
• Filed: 04/03/2014
• Published: 02/11/2016
• Est. Priority Date: 04/05/2013
• Status: Active Grant

• Current Assignee: Kawasaki Jukogyo Kabushiki Kaisha
• Original Assignee: Kawasaki Jukogyo Kabushiki Kaisha
• Inventors: YUDATE, Yoji, IWABE, Kazuya, MURAOKA, Hideyasu
• Granted Patent: US 9,732,770 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: E02F 9/123 Drives or control devices specially adapted therefor E02F9/125 and E02F9/128 take precedence
• CPC Class Codes: E02F 9/2285 Pilot-operated systems
• CPC Class Codes: E02F 9/2296 Systems with a variable displacement pump
• CPC Class Codes: F15B 11/028 for controlling the actuating force F15B11/024 takes precedence
• CPC Class Codes: F15B 15/088 the motor using combined actuation, e.g. electric and fluid actuation
• CPC Class Codes: F15B 2211/20546 variable capacity
• CPC Class Codes: F15B 2211/6313 the pressure being a load pressure
• CPC Class Codes: F15B 2211/6336 representing a state of the output member, e.g. position, speed or acceleration
• CPC Class Codes: F15B 2211/6652 Control of the pressure source, e.g. control of the swash plate angle
• CPC Class Codes: F15B 2211/7058 Rotary output members
• CPC Class Codes: F15B 2211/755 Control of acceleration or deceleration of the output member

Abstract

A drive control system of a hydraulic excavator includes a control device. When accelerating a turning body to a target turning speed, the drive control device controls an operation of the electric motor driving device such that the electric motor outputs high efficiency torque by which a highest electric power efficiency is obtained at the target turning speed. The control device controls an operation of an oil pressure supply device such that residual torque obtained by subtracting the high efficiency torque from target torque is output from an oil-pressure motor.

Claims

1. A drive control system of an operating machine,

the drive control system comprising:

a power storage device storing electric power;

an electric motor supplied with the electric power from the power storage device to operate and turn a structure of the operating machine;

an electric motor driving device configured to adjust the electric power supplied from the power storage device to the electric motor and drive the electric motor at torque corresponding to the supplied electric power;

a liquid-pressure motor supplied with an operating liquid to operate and turn the structure in cooperation with the electric motor;

an operating liquid supply device configured to adjust a flow rate and liquid pressure of the operating liquid flowing through the liquid-pressure motor and drive the liquid-pressure motor at torque corresponding to the flow rate and liquid pressure of the supplied operating liquid;

an input device by which a target turning speed of the structure is input; and

a drive control device configured to determine a target torque for accelerating the structure to the target turning speed and control an operation of the electric motor driving device and an operation of the operating liquid supply device such that a sum of the torque of the electric motor and the torque of the liquid-pressure motor becomes the target torque, wherein;

when accelerating the structure to the target turning speed, the drive control device controls the operation of the electric motor driving device such that the electric motor drives at high efficiency torque by which a highest electric power efficiency is obtained at each of rotating speeds of the electric motor before the speed of the structure reaches the target turning speed; and

the drive control device controls the operation of the operating liquid supply device such that residual torque obtained by subtracting the high efficiency torque from the target torque is output from the liquid-pressure motor.

2. The drive control system according to claim 1, wherein:

the drive control device stores an iso efficiency curve regarding the torque and the rotating speed, the iso efficiency curve being set based on the electric motor and the electric motor driving device;

the drive control device further stores the high efficiency torque that is torque at a contact point between the rotating speed before the speed of the structure reaches the target turning speed and the iso efficiency curve by which the highest efficiency is obtained with respect to the rotating speed; and

the drive control device controls the operation of the electric motor driving device such that the electric motor drives at the high efficiency torque.

3. The drive control system according to claim 1, wherein:

the electric motor is an AC motor which is supplied with an alternating current to drive;

the power storage device discharges a direct current;

the electric motor driving device converts the direct current, discharged from the power storage device, into the alternating current to supply the alternating current to the electric motor; and

the drive control device controls the operation of the electric motor driving device such that the electric motor drives at the high efficiency torque by which the highest electric power efficiency is obtained regarding the electric power consumed by the electric motor and the electric motor driving device.

4. The drive control system according to claim 1, wherein:

the high efficiency torque of the electric motor is substantially equal to predetermined torque in a predetermined speed range; and

in a case where the rotating speed before the speed of the structure reaches the target turning speed falls within the predetermined range, the drive control device calculates the high efficiency torque as the predetermined torque.

5. The drive control system according to claim 1, wherein:

the electric motor has a power generating function of converting kinetic energy of the turning structure into the electric power to reduce the speed of the structure; and

the electric motor driving device supplies the electric power, converted by the electric motor, to the power storage device to store the electric power in the power storage device.

6. An operating machine comprising the drive control system according to claim 1.

7. A drive control method of an operating machine configured to cause an electric motor and a liquid-pressure motor to cooperate with each other to turn a structure of the operating machine, the electric motor being configured to operate in accordance with electric power supplied from a power storage device through an electric motor driving device, the liquid-pressure motor being configured to operate in accordance with a flow rate and liquid pressure of an operating liquid supplied from an operating liquid supply device,

the drive control method comprising:

a target torque calculating step of calculating a target torque for accelerating the structure to a target turning speed input by an input device;

an electric power supply operation control step of controlling the electric power supplied from the electric motor driving device to the electric motor such that the electric motor drives at high efficiency torque by which a highest electric power efficiency is obtained at each of rotating speeds before the speed of the structure reaches the target turning speed; and

an operating liquid supply operation control step of controlling an amount of operating liquid supplied from the operating liquid supply device such that residual torque obtained by subtracting the high efficiency torque from the target torque is output from the liquid-pressure motor.