CONTINUOUSLY VARIABLE TRANSMISSION

• US 20160040763A1
• Filed: 10/16/2015
• Published: 02/11/2016
• Est. Priority Date: 04/19/2013
• Status: Active Grant

• Current Assignee: Fallbrook Intellectual Property Company LLC (Fallbrook Technologies Incorporated)
• Original Assignee: Fallbrook Intellectual Property Company LLC (Fallbrook Technologies Incorporated)
• Inventors: Nichols, Jon M., Vasiliotis, Christopher M.
• Granted Patent: US 9,677,650 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B62M 6/45 Control or actuating devices therefor
• CPC Class Codes: B62M 6/55 power-driven at crank shafts parts
• CPC Class Codes: B62M 6/60 power-driven at axle parts
• CPC Class Codes: F16H 15/52 in which a member of uniform effective diameter mounted on a shaft may co-operate with different parts of another member

Abstract

A continuously variable transmission (CVT) can be used in concert with an electric motor to facilitate power assistance to a rider in a bicycle. In some embodiments, the CVT and motor is mounted on the frame of the bicycle at a location forward of the rear wheel hub of the bicycle. In some embodiments, the CVT is mounted on and supported by members of the bicycle frame such that the CVT is coaxial with the crankshaft of the bicycle. The crankshaft is configured to drive elements of the CVT, which are configured to operationally drive the traction rings and the traction planets. In some embodiments, the motor is configured to drive elements of the CVT. In other embodiments, the motor is configured to drive the crankshaft. Inventive component and subassemblies for such a CVT are disclosed.

Claims

1. A bicycle having a plurality of frame members and a crankshaft defining a crank axis, the bicycle comprising:

a continuously variable transmission (CVT) coupled to the crankshaft, wherein the CVT comprises

a plurality of traction planets arranged angularly about a longitudinal axis of the CVT, each traction planet rotatable about an axle defining a tiltable axis,

a first carrier member having a plurality of radially offset slots formed therein and arranged angularly about the longitudinal axis,

a second carrier member having a plurality of radial slots formed therein and arranged angularly about the longitudinal axis, wherein the first carrier member is rotatable relative to the second carrier member about the longitudinal axis,

a traction ring in contact with each traction planet, and

first and second sun members in contact with each traction planet, the first and second sun members radially inward of the plurality of traction planets; and

an electric motor operably coupled to the CVT, the electric motor having a drive axis.

2. The bicycle of claim 1, wherein the drive axis of the electric motor and one or more of the longitudinal axis of the CVT and the crank axis are coaxial.

3. The bicycle of claim 2, wherein the electric motor and CVT are located in a rear wheel of the bicycle.

4. The bicycle of claim 1, wherein the longitudinal axis of the CVT is offset from the crank axis.

5. The bicycle of claim 1, wherein the longitudinal axis of the CVT is offset from the drive axis of the electric motor, and wherein the electric motor is coupled to the CVT via a gear set.

6. The bicycle of claim 1, wherein a housing of the CVT is non-rotatable with respect to the bicycle frame members.

7. The bicycle of claim 6, wherein the housing forms a portion of a bottom bracket of the bicycle.

8. A continuously variable transmission in a housing coupled to a bottom bracket of a bicycle, the transmission comprising:

a plurality of traction planets arranged angularly about a longitudinal axis;

a traction ring in contact with each traction planet, the traction ring located radially outward of each traction planet;

first and second sun members in contact with each traction planet, the first and second sun members located radially inward of and in contact with the plurality of traction planets, wherein the first sun member and the traction ring are adapted to receive a rotational power;

a carrier assembly comprising

a first disc-shaped body having a first center,

a second disc-shaped body having a second center arranged coaxially with respect to the first center thereby forming a main axis, and

a plurality of radially offset slots formed on and arranged angularly about the center of the first disc-shaped body, each of the radially offset slots having a linear offset from a centerline of the first disc shaped body, wherein the centerline of the first disc shaped body is perpendicular to the main axis defined by a coordinate system, the coordinate system having a z-axis corresponding to the main axis, a y-axis corresponding to the radial centerline, and a x-axis perpendicular to the y-axis and z-axis, and wherein the radially offset slots lie in a plane formed by the x-axis and y-axis; and

an electric motor coupled to the traction ring, the electric motor coaxial about the longitudinal axis, the electric motor located within the interior of the housing.

9. A continuously variable transmission comprising:

a plurality of traction planets arranged angularly about a longitudinal axis;

a traction ring in contact with each traction planet;

a sun member in contact with each traction planet, the sun member located radially inward of and in contact with the plurality of traction planets, wherein the sun member and the traction ring are adapted to receive a rotational power;

a carrier assembly comprising

a first carrier member having a first center,

a second carrier member having a second center arranged coaxially with respect to the first center thereby forming a main axis, and

a plurality of radially offset slots formed on and arranged angularly about the center of the first carrier member, each of the radially offset slots having a linear offset from a centerline of the first carrier member; and

a control mechanism configured to rotate the net position of the two carrier members during a control movement, wherein the centerline of the first carrier member is perpendicular to the main axis thereby forming a coordinate system, the coordinate system having a first axis corresponding to the main axis, a second axis corresponding to the centerline, and a third axis perpendicular to the first axis and the second axis, and wherein the radially offset slots lie in a plane formed by the second axis and the third axis.