FLUCTUATION AND PHASE-BASED METHOD FOR DETECTION OF PLUGGED IMPULSE LINES

• US 20160047681A1
• Filed: 08/15/2014
• Published: 02/18/2016
• Est. Priority Date: 08/15/2014
• Status: Abandoned Application

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Zhang, Jian
• Application Number:
  US14/460,832
• Publication Number:
  US 20160047681A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G01F 1/34 by measuring pressure or differential pressure
• CPC Class Codes: G01F 23/14 by measurement of pressure
• CPC Class Codes: G01F 25/15 specially adapted for gas meters G01F25/11 - G01F25/14, G01F25/17 take precedence
• CPC Class Codes: G01F 25/20 of apparatus for measuring liquid level

Abstract

A method includes obtaining first and second sets of process variable (PV) measurements generated using a sensor, where the sensor is fluidly coupled to first and second impulse lines. The method also includes identifying fluctuations in the first and second sets of PV measurements. The method further includes identifying a phase difference between the first set of PV measurements and the second set of PV measurements. In addition, the method includes determining whether one or more of the impulse lines are plugged using the fluctuations and the phase difference. Both impulse lines may be plugged when the fluctuations in both sets of PV measurements are at or near zero. Only the first impulse line may be plugged when the fluctuation in the first set of PV measurements is at or near zero. Only the second impulse line may be plugged when the phase difference is at or near zero.

Claims

1. A method comprising:

obtaining first and second sets of process variable (PV) measurements generated using a sensor, the sensor fluidly coupled to first and second impulse lines;

identifying fluctuations in the first and second sets of PV measurements;

identifying a phase difference between the first set of PV measurements and the second set of PV measurements; and

determining whether one or more of the impulse lines are plugged using the fluctuations and the phase difference.

2. The method of claim 1, wherein:

the first set of PV measurements comprises static pressure measurements; and

the second set of PV measurements comprises differential pressure measurements.

3. The method of claim 2, wherein the fluctuations comprise:

a first median fluctuation of the static pressure measurements; and

a second median fluctuation of the differential pressure measurements.

4. The method of claim 2, wherein identifying the phase difference comprises:

transforming the static pressure measurements and the differential pressure measurements into the frequency domain;

generating power spectral densities for the static pressure measurements and for the differential pressure measurements in the frequency domain; and

identifying major frequencies of the power spectral densities.

5. The method of claim 4, wherein identifying the major frequencies comprises, for each power spectral density:

determining a mean of the power spectral density; and

identifying any frequencies in the power spectral density higher than the mean.

6. The method of claim 4, wherein the phase difference is based on a time delay between one of the major frequencies in the power spectral density for the static pressure measurements and a corresponding one of the major frequencies in the power spectral density for the differential pressure measurements.

7. The method of claim 1, wherein determining whether one or more of the impulse lines are plugged comprises:

determining that both the first and second impulse lines are plugged when the fluctuations in both the first and second sets of PV measurements are at or near zero;

determining that the first impulse line but not the second impulse line is plugged when the fluctuation in the first set of PV measurements but not the fluctuation in the second set of PV measurements is at or near zero; and

determining that the second impulse line but not the first impulse line is plugged when the phase difference is at or near zero.

8. The method of claim 7, further comprising:

generating at least one of an alarm and a notification in response to determining that one or more of the impulse lines are plugged;

wherein at least one of the alarm and the notification identifies which of the impulse lines is plugged.

9. An apparatus comprising:

at least one memory configured to store first and second sets of process variable (PV) measurements generated using a sensor; and

at least one processing device configured to;

identify fluctuations in the first and second sets of PV measurements;

identify a phase difference between the first set of PV measurements and the second set of PV measurements; and

determine whether one or more of first and second impulse lines fluidly coupled to the sensor are plugged using the fluctuations and the phase difference.

10. The apparatus of claim 9, wherein:

the first set of PV measurements comprises static pressure measurements; and

the second set of PV measurements comprises differential pressure measurements.

11. The apparatus of claim 10, wherein the fluctuations comprise:

a first median fluctuation of the static pressure measurements; and

a second median fluctuation of the differential pressure measurements.

12. The apparatus of claim 10, wherein the at least one processing device is configured to identify the phase difference by:

transforming the static pressure measurements and the differential pressure measurements into the frequency domain;

generating power spectral densities for the static pressure measurements and for the differential pressure measurements in the frequency domain; and

identifying major frequencies of the power spectral densities.

13. The apparatus of claim 12, wherein the at least one processing device is configured to identify the major frequencies by, for each power spectral density:

determining a mean of the power spectral density; and

identifying any frequencies in the power spectral density higher than the mean.

14. The apparatus of claim 12, wherein the phase difference is based on a time delay between one of the major frequencies in the power spectral density for the static pressure measurements and a corresponding one of the major frequencies in the power spectral density for the differential pressure measurements.

15. The apparatus of claim 9, wherein the at least one processing device is configured to determine whether one or more of the impulse lines are plugged by:

determining that both the first and second impulse lines are plugged when the fluctuations in both the first and second sets of PV measurements are at or near zero;

determining that the first impulse line but not the second impulse line is plugged when the fluctuation in the first set of PV measurements but not the fluctuation in the second set of PV measurements is at or near zero; and

determining that the second impulse line but not the first impulse line is plugged when the phase difference is at or near zero.

16. The apparatus of claim 9, wherein:

the at least one processing device is further configured to generate at least one of an alarm and a notification in response to determining that one or more of the impulse lines are plugged; and

at least one of the alarm and the notification identifies which of the impulse lines is plugged.

17. A non-transitory computer readable medium embodying a computer program, the computer program comprising computer readable program code for:

obtaining first and second sets of process variable (PV) measurements generated using a sensor;

identifying fluctuations in the first and second sets of PV measurements;

identifying a phase difference between the first set of PV measurements and the second set of PV measurements; and

determining whether one or more of first and second impulse lines fluidly coupled to the sensor are plugged using the fluctuations and the phase difference.

18. The computer readable medium of claim 17, wherein:

the first set of PV measurements comprises static pressure measurements; and

the second set of PV measurements comprises differential pressure measurements.

19. The computer readable medium of claim 18, wherein the computer readable program code for identifying the phase difference comprises computer readable program code for:

transforming the static pressure measurements and the differential pressure measurements into the frequency domain;

generating power spectral densities for the static pressure measurements and for the differential pressure measurements in the frequency domain;

for each power spectral density, determining a mean of the power spectral density and identifying major frequencies higher than the mean in the power spectral density; and

identifying the phase difference based on a time delay between one of the major frequencies in the power spectral density for the static pressure measurements and a corresponding one of the major frequencies in the power spectral density for the differential pressure measurements.

20. The computer readable medium of claim 17, wherein the computer readable program code for determining whether one or more of the impulse lines are plugged comprises computer readable program code for:

determining that both the first and second impulse lines are plugged when the fluctuations in both the first and second sets of PV measurements are at or near zero;

determining that the first impulse line but not the second impulse line is plugged when the fluctuation in the first set of PV measurements but not the fluctuation in the second set of PV measurements is at or near zero; and

determining that the second impulse line but not the first impulse line is plugged when the phase difference is at or near zero.