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System and Method for Constructing Composite Building Boards Using Thermoplastic Films

  • US 20160052248A1
  • Filed: 08/04/2015
  • Published: 02/25/2016
  • Est. Priority Date: 06/07/2010
  • Status: Active Grant
First Claim
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1. A system for manufacturing building boards along a production line, the system comprising:

  • a roll of a first glass mat, the first mat having interior and exterior surfaces;

    a coating apparatus and a supply of a hot melt thermoplastic, the coating apparatus being used to apply a thin layer of the hot melt thermoplastic on the exterior surface of the first glass mat;

    guide rollers for inverting the first glass mat after the application of the hot melt thermoplastic, the guide rollers allowing the applied thermoplastic coating to partially cool;

    a series of forming tables positioned downstream of the coating apparatus, the guide rollers delivering the first mat with the thermoplastic coating to a forming table, wherein the adhered thermoplastic coating faces the forming table and the interior surface of the first mat is exposed.

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