ROTATING ELECTRIC MACHINE

• US 20160056680A1
• Filed: 07/05/2013
• Published: 02/25/2016
• Est. Priority Date: 07/05/2013
• Status: Active Grant

• Current Assignee: Mitsubishi Electric Corporation
• Original Assignee: Mitsubishi Electric Corporation
• Inventors: TANAKA, Kazunori, HASEGAWA, Kazuya, OOHASHI, Atsushi, SHIMIZU, Shintaro
• Granted Patent: US 9,472,994 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F16C 19/06 with a single row or balls
• CPC Class Codes: F16C 19/525 related to temperature and heat, e.g. insulation
• CPC Class Codes: F16C 2202/22 Coefficient of expansion
• CPC Class Codes: F16C 2208/70 Polyesters, e.g. polyethylene-terephthlate [PET], polybutylene-terephthlate [PBT]
• CPC Class Codes: F16C 2380/26 Dynamo-electric machines or combinations therewith, e.g. electro-motors and generators in general H02K
• CPC Class Codes: F16C 27/04 Ball or roller bearings, e.g. with resilient rolling bodies
• CPC Class Codes: F16C 35/077 between housing and outer race ring
• CPC Class Codes: H02K 5/02 Casings or enclosures characterised by the material thereof
• CPC Class Codes: H02K 5/16 Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields magnetic bearings H02K7/09
• CPC Class Codes: H02K 5/161 radially supporting the rotary shaft at both ends of the rotor H02K5/165, H02K5/167, H02K5/173 take precedence

Abstract

The present invention provides an AC generator for a vehicle, in which a resin case (26) includes convex portions (33) formed on an outer circumferential surface of the resin case (26) so as to extend in an axial direction of the resin case (26) to be brought into pressure-contact with an inner circumferential wall surface of a counter drive-side bearing housing portion (24), and convex portions (34) formed on an inner circumferential surface of the resin case (26) so as to be opposed to the convex portions (33). The concave portions (34) allow displacement of the convex portions (33) in a radially inward direction of the resin case (26). By an elastic force generated by the displacement of the convex portions (33), the resin case (26) is integrated with the counter drive-side bearing housing portion (24).

Claims

1. A rotating electric machine, comprising:

a shaft;

a rotator fixed to the shaft;

bearings provided to the shaft on both sides of the rotator so as to be rotatable, for rotatably supporting the rotator; and

a bracket including a bearing housing portion, into which the bearing is press-fitted through a clearance filling member therebetween, wherein;

the clearance filling member has a cylindrical shape with a thickness in a radial direction of the clearance filling member smaller than a clearance between an outer circumferential wall surface of an outer ring of the bearing and an inner circumferential wall surface of the bearing housing portion;

the clearance filling member comprises;

a convex portion formed on an outer circumferential surface of the clearance filling member so as to extend in an axial direction of the clearance filling member to be brought into pressure-contact with the inner circumferential wall surface of the bearing housing portion; and

a concave portion formed on an inner circumferential surface of the clearance filling member so as to be opposed to the convex portion, for allowing displacement of the convex portion in a radially inward direction of the clearance filling member; and

the clearance filling member is integrated with the bearing housing portion by an elastic force generated by the displacement of the convex portion.

2. A rotating electric machine according to claim 1, wherein the convex portion is formed so as to continuously extend over an entire region of the clearance filling member in the axial direction of the clearance filling member.

3. A rotating electric machine according to claim 1, wherein the convex portion comprises a plurality of projecting portions intermittently arranged in a row.

4. A rotating electric machine according to claim 1, wherein a plurality of the convex portions are formed equiangularly.

5. A rotating electric machine according to claim 1, wherein a width dimension of the concave portion in a circumferential direction of the clearance filling member is twice or more as large as a width dimension of the convex portion in the circumferential direction of the clearance filling member.

6. A rotating electric machine according to claim 1, wherein the concave portion is separated away from the outer ring when the bearing is inserted into the clearance filling member mounted inside the bearing housing portion.

7. A rotating electric machine according to claim 1, wherein the clearance filling member comprises at least one flat portion having a flat inner circumferential surface, for pressing the outer ring.

8. A rotating electric machine according to claim 7, wherein the flat inner circumferential surface of the flat portion has a chord-like shape formed by a line connecting two points on the inner circumferential surface of the clearance filling member.

9. A rotating electric machine according to claim 7, wherein a plurality of the flat portions are formed equiangularly.

10. A rotating electric machine according to claim 7, wherein the clearance filling member comprises a rib projecting in the radial direction of the clearance filling member, the rib being provided on the flat portion to be engaged with an engagement concave portion formed on the bearing housing portion.

11. A rotating electric machine according to claim 10, wherein a pair of the ribs is formed so that the ribs are opposed to each other through a slit therebetween in the circumferential direction of the clearance filling member.

12. A rotating electric machine according to claim 10, wherein the rib is separated away from an inner wall surface of the engagement concave portion.

13. A rotating electric machine according to claim 1, wherein at least one of corner portions at a bottom of the convex portion and corner portions on a bottom surface portion of the concave portion are rounded to have curved surfaces.

14. A rotating electric machine according to claim 1, wherein the clearance filling member comprises a resin case.

15. A rotating electric machine according to claim 1, wherein the rotating electric machine comprises an AC generator for a vehicle.

16. A rotating electric machine according to claim 15, wherein the bearing comprises a counter drive-side bearing for rotatably supporting the shaft (5) on a side opposite to a pulley fixed to an end of the shaft and to be driven by an engine.