Infusion Pump System and Method

• US 20160058939A1
• Filed: 08/26/2014
• Published: 03/03/2016
• Est. Priority Date: 08/26/2014
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Bigfoot Biomedical, Inc.
• Inventors: Brewer, Tracy, Qi, Wenkang
• Granted Patent: US 9,919,096 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: A61M 2005/31518 designed to reduce the overall size of an injection device, e.g. using flexible or pivotally connected chain-like rod members
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/502 User interfaces, e.g. screens or keyboards
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/14248 of the skin patch type
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/14566 with a replaceable reservoir for receiving a piston rod of the pump
• CPC Class Codes: A61M 5/31511 Piston or piston-rod constructions, e.g. connection of piston with piston-rod A61M5/5066 takes precedence
• CPC Class Codes: A61M 5/31515 Connection of piston with piston rod

Abstract

Some embodiments of an infusion pump system include a pump device with a drive system that is configured to attach with a medicine cartridge in manner that reduces the likelihood of dosage inaccuracies. In one example, the drive system of the pump device can be equipped with a plunger engagement device that is configured to mechanically anchor into a plunger of the medicine cartridge, and then to bias the plunger of the medicine cartridge in a direction toward a piston rod of the drive system.

Claims

1. A portable infusion pump system, comprising:

a pump housing that defines a space to receive a medicine cartridge; and

a drive system to dispense medicine from the medicine cartridge when the medicine cartridge is received by the pump housing, the drive system comprising;

a piston rod configured to forwardly advance toward the medicine cartridge when the medicine cartridge is received by the pump housing, and a plunger engagement device coupled to the piston rod,

wherein the plunger engagement device comprises at least one penetration member to couple the drive system to a plunger of the medicine cartridge, and a spring adjustable from a deactivated condition to an activated condition in which a spring force of the spring biases the plunger towards the piston rod.

2. The portable infusion pump system of claim 1, wherein the plunger engagement device further comprises a retention plate comprising a chassis seated against the spring causing the retention plate to move as the spring expands during adjustment from the deactivated condition to the activated condition, and wherein the chassis is fixedly coupled to the at least one penetration member.

3. The portable infusion pump system of claim 1, wherein the plunger engagement device further comprises a trigger tab engageable with a portion of the medicine cartridge to adjust the spring from the deactivated condition to the activated condition in response to a longitudinal force applied to the medicine cartridge.

4. The portable infusion pump system of claim 3, further comprising a cap device that engages the pump housing to retain the medicine cartridge therein when the medicine cartridge is received by the pump housing, wherein when the cap device engages the pump housing, the cap device acts upon the medicine cartridge to provide the longitudinal force.

5. The portable infusion pump system of claim 4, wherein the cap device comprises a needle device that penetrates an output portion of the medicine cartridge when the cap device engages the pump housing.

6. The portable infusion pump system of claim 3, wherein the trigger tab extends from a chassis supporting the at least one penetration member, and wherein the trigger tab comprises an oblique inwardly facing lip bearing against the portion of the medicine cartridge to move the chassis across the medicine cartridge in response to the longitudinal force.

7. The portable infusion pump system of claim 1, wherein the plunger engagement device further comprises a piston hub fixedly coupled to the piston rod, the piston hub comprising a base supporting the spring and a pusher block contacting the plunger when the spring is in the activated condition.

8. The portable infusion pump system of claim 1, wherein the plunger engagement device further comprises a spring hub comprising a plurality of radial tabs obliquely outward along a curved upslope to meet an inner wall of the medicine cartridge when the medicine cartridge is received by the pump housing.

9. The portable infusion pump system of claim 1, wherein the at least one penetration member comprises a pointed head and opposing retention barbs.

10. The portable infusion pump system of claim 1, wherein the plunger engagement device further comprises a catch member engageable with a portion of a piston hub supporting the spring, and wherein the catch member is releasable from the portion of the piston hub to adjust the spring from the deactivated condition to the activated condition.

11. The portable infusion pump system of claim 1, further comprising a controller device removably attachable to the pump housing so as to electrically connect with a pump device comprising the pump housing and the drive system, wherein the controller device houses control circuitry configured to communicate with the drive system positioned in the pump housing to control dispensation of the medicine from the pump device.

12. A portable infusion pump system, comprising:

a pump housing that defines a space to receive a medicine cartridge;

a drive system to dispense medicine from the medicine cartridge when the medicine cartridge is received by the pump housing, the drive system comprising;

a piston rod configured to forwardly advance toward the medicine cartridge when the medicine cartridge is received by the pump housing, and a plunger engagement device coupled to the piston rod; and

a controller device removably attachable to the pump housing so as to electrically connect with a pump device comprising the pump housing and the drive system, wherein the controller device houses control circuitry configured to communicate with the drive system positioned in the pump housing to control dispensation of the medicine from the pump device,

wherein the plunger engagement device comprises;

a piston hub coupled to the piston rod, a retention plate installed about the piston hub, at least one penetration member supported by the retention plate to couple the drive system to a plunger of the medicine cartridge, and a spring seated between the piston hub and the retention plate, and

wherein the spring is adjustable from a deactivated condition to an activated condition in which a spring force of the spring biases the retention plate away from the piston hub to pull the plunger against a surface of the piston hub.

13. The portable infusion pump system of claim 12, wherein the retention plate comprises a trigger tab defining an oblique inwardly facing lip bearing against a portion of the medicine cartridge to adjust the spring from the deactivated condition to the activated condition in response to a longitudinal force applied to the medicine cartridge.

14. The portable infusion pump system of claim 13, further comprising a cap device that engages the pump housing to retain the medicine cartridge therein when the medicine cartridge is received by the pump housing,

wherein when the cap device engages the pump housing, the cap device acts upon the medicine cartridge to provide the longitudinal force, and

wherein the cap device comprises a needle device that penetrates an output portion of the medicine cartridge when the cap device engages the pump housing.

15. The portable infusion pump system of claim 12, wherein the plunger engagement device further comprises a spring hub attached to a base of the piston hub, the spring hub comprising a plurality of radial tabs obliquely outward along a curved upslope to meet an inner wall of the medicine cartridge when the medicine cartridge is received by the pump housing.

16. The portable infusion pump system of claim 12, wherein the retention plate comprises a catch member engageable with a portion of a piston hub to hold the spring in the deactivated condition, and wherein the catch member is releasable from the portion of the piston hub to release the spring from the deactivated condition to the activated condition.

17. A portable infusion pump system, comprising:

a pump housing that defines a space to receive a medicine cartridge; and

a drive system to dispense medicine from the medicine cartridge when the medicine cartridge is received by the pump housing, the drive system comprising;

a piston rod configured to forwardly advance toward the medicine cartridge when the medicine cartridge is received by the pump housing, and a plunger engagement device coupled to the piston rod,

wherein the plunger engagement device comprises at least one means for penetrating a plunger of the medicine cartridge, and a means for biasing the plunger towards the piston rod by adjusting from a deactivated condition to an activated condition.

18. A method of operating an infusion pump device, comprising:

receiving a medicine cartridge in an internal space of a housing of a pump device, wherein a plunger engagement device is positioned in the internal space;

penetrating a plunger of the medicine cartridge with at least one penetration member of the plunger engagement device; and

after penetrating the plunger with said at least one penetration member, applying a spring bias to the plunger to bias the plunger towards a component of a drive system of the pump device.

19. The method of claim 18, wherein penetrating the plunger and applying the spring bias to the plunger comprise applying a longitudinal force to the medicine cartridge.

20. The method of claim 19, wherein applying a spring bias to the plunger further comprises adjusting a spring from a deactivated condition to an activated condition by applying the longitudinal force.

21. The method of claim 19, wherein applying the longitudinal force comprises engaging a cap device with the pump housing to retain the medicine cartridge in the internal space.