EXTRUDED SUPPORT MEMBERS FOR FACILITATING ACCESS TO A VEHICLE AND RELATED METHODS

• US 20160059774A1
• Filed: 08/26/2015
• Published: 03/03/2016
• Est. Priority Date: 08/26/2014
• Status: Active Grant

• Current Assignee: N-Fab Inc. (Truck Hero, Inc.)
• Original Assignee: Robert Crandall, William H. Cord
• Inventors: Crandall, Robert, Cord, William H.
• Granted Patent: US 9,399,431 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B60Q 1/2696 Mounting of devices using LEDs
• CPC Class Codes: B60Q 1/325 on or for running boards or steps
• CPC Class Codes: B60R 3/002 Running boards for vehicle tops B60R3/005; at the sides of the vehicle for carrying loads B60R9/02
• CPC Class Codes: B62D 65/16 the sub-units or components being exterior fittings, e.g. bumpers, lights, wipers , exhausts

Abstract

Support devices and their components are disclosed, including an optional lighting element mountable on the support device for emitting light. The support device facilitates access to a vehicle and includes an elongate extruded support member, brackets for mounting the elongate extruded support member to a vehicle, and a step affixed to the elongate extruded support member. A mount can be provided and coupled to the lighting element and to the step to secure the lighting element to the step when the lighting element is incorporated.

Claims

1. A support device for facilitating access to vehicles comprising:

an elongate extruded support member comprising a length;

brackets for mounting the elongate extruded support member to a vehicle;

a step affixed to the elongate extruded support member, wherein the step comprising a landing surface comprising holes allowing light to pass therethrough;

a lighting element mounted below the landing surface and configured to emit light through the holes in the landing surface; and

a mount coupled to the lighting element and to the step to secure the lighting element to the step.

2. The support device of claim 1, wherein the lighting element is powered by a battery located in an underside cavity of the step.

3. The support device of claim 1, wherein the brackets are repositionable along the length of the elongate extruded support member.

4. The support device of claim 1, wherein the step is a first step and further comprising a second step affixed to the elongate extruded support member and spaced from the first step.

5. The support device of claim 1, wherein the mount comprises a ring defining a fitted hole for securing the lighting element.

6. The support device of claim 5, further comprising a first support extending from the ring and a second support extending from the ring and spaced from the first support.

7. The support device of claim 1, wherein the lighting element emits light out through the holes and through an underside opening opposite the landing surface.

8. The support device of claim 1, wherein the lighting element is connected to a controller of a vehicle and operable by a switch located inside the vehicle.

9. A support device for facilitating access to vehicles comprising:

an elongate extruded support member comprising a length;

brackets for mounting the elongate extruded support member to a vehicle;

a step affixed to the elongate extruded support member, wherein the step comprising a landing surface comprising holes allowing light to pass therethrough;

a lighting element mounted below the landing surface and configured to emit light through the holes in the landing surface and to a ground surface away from the landing surface; and

wherein the lighting element comprises a unidirectional LED strip comprising a plurality of LEDs.

10. The support device of claim 9, wherein the step comprises a sub-assembly comprising a tubular lower step bar and two attachment brackets and wherein an angle is provided between each of the two attachment brackets and the tubular lower step bar.

11. The support device of claim 10, wherein the step comprises a step bar attached to the tubular lower step bar;

and wherein the step bar comprises the landing surface comprising holes.

12. The support device of claim 9, wherein the lighting element is located in a transparent housing and filled with a clear epoxy resin.

13. The support device of claim 9, wherein the lighting element comprises a first row of light and wherein a second row of light is located in adjacent contact with the first row of light.

14. The support device of claim 13, wherein the two row of lights are located in a transparent housing and mounted under the landing surface.

15. The support device of claim 10, wherein the extruded support member is non-circular and wherein the two attachment brackets are welded to the extruded support member.

16. A method for manufacturing a support device for use to access a vehicle comprising:

obtaining an extruded support member comprising a length;

attaching brackets to the extruded support member so that the extruded support member can attach to a vehicle through the brackets;

securing a step to the elongate extruded support member, wherein the step comprises a landing surface comprising holes to allow light to pass therethrough;

mounting a lighting element below the landing surface so that when the lighting element is activated, light is illuminated through the holes in the landing surface and to a ground surface away from the landing surface; and

wherein the lighting element comprises a unidirectional LED strip comprising a plurality of LEDs.

17. The method of claim 16, wherein the step comprises a step sub-assembly comprising a tubular section with two bends forming a lower step bar and two attachment flanges.

18. The method of claim 17, wherein the extruded support member is non-circular in cross-section and wherein the two attachment flanges are welded to the extruded support member.

19. A support device for facilitating access to vehicles comprising:

an elongate hollow support member comprising a length and having a landing surface;

brackets attached to the hollow support member and to a vehicle;

a lighting element mounted below the landing surface and configured to emit light in a direction opposite the landing surface or through holes provided in the landing surface; and

a mount or bracket coupling the lighting element to the elongate hollow support member.