Process for Introducing a Weakening Line Through Material Removal on a Fibrous Coating Material, in Particular Natural Leather

• US 20160067821A1
• Filed: 03/25/2014
• Published: 03/10/2016
• Est. Priority Date: 04/24/2013
• Status: Abandoned Application

• Current Assignee: Jenoptik Automatisierungstechnik Gmbh (Jenoptik AG)
• Original Assignee: Jenoptik Automatisierungstechnik Gmbh (Jenoptik AG)
• Inventors: LUTZE, Walter, WEISSER, Juergen, GRIEBEL, Martin, REICHL, Torsten
• Application Number:
  US14/786,644
• Publication Number:
  US 20160067821A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B23K 2103/34 Leather
• CPC Class Codes: B23K 2103/50 Inorganic material, e.g. metals, not provided for in B23K2103/02 – B23K2103/26
• CPC Class Codes: B23K 26/06 Shaping the laser beam, e.g. by masks or multi-focusing
• CPC Class Codes: B23K 26/0624 using ultrashort pulses, i.e. pulses of 1ns or less
• CPC Class Codes: B23K 26/082 Scanning systems, i.e. devices involving movement of the laser beam relative to the laser head
• CPC Class Codes: B23K 26/364 for making a groove or trench, e.g. for scribing a break initiation groove
• CPC Class Codes: B23K 26/402 involving non-metallic material, e.g. isolators
• CPC Class Codes: B60R 21/2165 characterised by a tear line for defining a deployment opening
• CPC Class Codes: C14B 5/00 Clicking, perforating, or cutting leather for shoe parts, e.g. soles, A43D; apparatus not specially adapted for leather B26D

Abstract

Method for introducing a line of weakness through removal of material at a fibrous covering material, in particular a natural leather, in which a pulsed laser beam is guided a plurality of times over the back side in a line-shaped manner, wherein only one laser pulse is emitted for each impingement point, and the laser pulse causes an input of energy which leads to a heating of the fibrous covering material at the impingement point to a temperature above an ablation threshold and which maintains the temperature below a limit temperature in regions of the covering material adjoining the impingement point.

Claims

1. Method for introducing a defined line of weakness through removal of material at a fibrous covering material having a visible side and a back side opposite the visible side, comprising directing a pulsed laser beam to the back side and guiding said laser beam in a line-shaped manner, wherein a depth of a line of weakness that is formed in so doing is in part determined at impingement points of the laser beam along a line by a plurality of laser pulses, said line-shaped guiding being a multiple repetition of a scanning movement in which only one laser pulse is emitted for each impingement point along the line, said laser pulse causing an input of energy which leads at the respective impingement point to a heating of the fibrous covering material to a temperature above an ablation threshold and which maintains in regions of the fibrous covering material adjoining the impingement point a temperature below a limit temperature that would result in changes in the structure of the fibrous covering material.

2. Method according to claim 1, wherein said multiple repetition of the scanning movement is carried out until a residual wall thickness is achieved on the visible side.

3. Method according to claim 1, further comprising repeating the scanning movement a plurality of times along the line in the same directional sense.

4. Method according to claim 1, further comprising adapting a speed of the scanning movement to a pulse repetition frequency of the pulsed laser beam so that only one laser pulse is emitted for each impingement point.

5. Method according to claim 1, further comprising switching the laser beam on and off corresponding to a fixed regime during the repeated scanning movement, wherein the line of weakness introduced along the line has the form of a slit-bridge line with an alternating sequence of slits and bridges.

6. Method according to claim 5, wherein said slits have a slit length in the range of from 2 to 5 mm and the bridges have a bridge length in the range of from one half to one fourth of the slit length.

7. Method according to claim 1, further comprising generating the laser pulses of the laser beam by a short pulse laser having laser pulses with a length of from 1 to 10 ps which are emitted at a pulse repetition frequency of 10 to 100 kHz.

8. Method according to claim 1, further comprising generating the laser pulses of the laser beam by an ultrashort pulse laser having laser pulses with a length of from 10 to 1000 fs which are emitted at a pulse repetition frequency of 10 to 100 kHz.

9. Method according to claim 2, wherein monitoring the residual wall strength is carried out with a sensor which has a spatial resolution corresponding to the size of the impingement points.

10. Method according to claim 9, wherein the laser beam is switched off in a spatially resolved manner during the scanning movement when the residual wall thickness is reached at an individual impingement point.