Systems and Methods for Constructing Laminations for Electric Motors
First Claim
1. A method for manufacturing magnetic core laminations, the method comprising:
- providing a first material having a desired magnetic permeability;
providing a second material having a desired thermal conductivity;
interspersing particles of the first and second materials; and
pressing the particles together in a desired shape of a magnetic core lamination, thereby binding the particles to each other and forming a composite material having the desired shape of the magnetic core lamination.
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Accused Products
Abstract
Systems and methods for the construction of components such as laminations for the stator core of an ESP motor wherein particles of different materials are mixed and pressed together at an elevated temperature to form a composite material in the desired lamination shape. The materials are selected to provide characteristics such as high magnetic permeability from one material and high thermal conductivity from the other material. The particles of the different materials are pressed together at a temperature that is sufficiently high to fuse the particles together and form a composite material, but is also sufficiently low that the materials are not sintered. The individual materials therefore retain their original characteristics, and the composite material benefits from the high magnetic permeability of the first material and the high thermal conductivity of the other material.
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Citations
19 Claims
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1. A method for manufacturing magnetic core laminations, the method comprising:
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providing a first material having a desired magnetic permeability; providing a second material having a desired thermal conductivity; interspersing particles of the first and second materials; and pressing the particles together in a desired shape of a magnetic core lamination, thereby binding the particles to each other and forming a composite material having the desired shape of the magnetic core lamination. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. An apparatus comprising:
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an electric submersible pump motor having a magnetic core; wherein the magnetic core includes a plurality of laminations, each lamination being formed of a composite material; wherein a first portion of a volume of the composite material is a first material having a corresponding magnetic permeability; wherein a second portion of the volume of the composite material is a second material having a corresponding thermal conductivity; wherein the first portion of the volume of the composite material is distinct from the second portion of the volume of the composite material, and wherein the magnetic permeability and thermal conductivity characteristics of the first and second materials in the first and second volumes remain distinct. - View Dependent Claims (14, 15, 16, 17, 18, 19)
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Specification