THREE-AXIS MICROELECTROMECHANICAL SYSTEMS DEVICES

• US 20160084872A1
• Filed: 09/23/2014
• Published: 03/24/2016
• Est. Priority Date: 09/23/2014
• Status: Active Grant

• Current Assignee: NXP USA, Inc. (NXP Semiconductors NV)
• Original Assignee: Freescale Semiconductor, Inc. (NXP Semiconductors NV)
• Inventors: NAUMANN, Michael
• Granted Patent: US 10,031,156 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B81B 2201/0235 Accelerometers
• CPC Class Codes: B81B 2203/0163 Spring holders
• CPC Class Codes: B81B 2203/051 Translation according to an axis parallel to the substrate
• CPC Class Codes: B81B 2203/058 Rotation out of a plane parallel to the substrate
• CPC Class Codes: B81B 3/0051 For defining the movement, i.e. structures that guide or limit the movement of an element mechanical arrangements for preventing or damping vibration or shock H01H3/60
• CPC Class Codes: G01P 15/125 by capacitive pick-up
• CPC Class Codes: G01P 15/18 in two or more dimensions
• CPC Class Codes: G01P 2015/0814 for translational movement of the mass, e.g. shuttle type
• CPC Class Codes: G01P 2015/0831 the mass being of the paddle type having the pivot axis between the longitudinal ends of the mass, e.g. see-saw configuration

Abstract

The embodiments described herein provide microelectromechanical systems (MEMS) devices, such as three-axis MEMS devices that can sense acceleration in three orthogonal axes (e.g., x-axis, y-axis, and z-axis). In general, the embodiments described can provide decoupling between the sense motions of all three axes from each other. This decoupling is facilitated by the use of an inner frame, and an outer frame, and the use of rotative spring elements combined with translatory spring elements that have asymmetric stiffness. Specifically, the translatory spring elements facilitate translatory motion in two directions (e.g., the x-direction and y-direction) and have an asymmetric stiffness configured to compensate for an asymmetric mass used to sense in the third direction (e.g., the z-direction).

Claims

1. A microelectromechanical systems (MEMS) device comprising:

a substrate;

an inner frame movably coupled to the substrate through at least a first translatory spring element and a second translatory spring element, wherein the first translatory spring element and the second translatory spring element are configured to facilitate translatory motion of the inner frame relative to the substrate; and

an outer frame rotatively coupled to the inner frame to facilitate rotation of the outer frame about a rotational axis, wherein

the outer frame comprises a mass that is asymmetric relative to the rotation axis;

the first translatory spring element has a first stiffness;

the second translatory spring element has a second stiffness; and

the first stiffness is greater than the second stiffness to compensate for moments created by the asymmetric mass of the outer frame in response to translatory acceleration relative to the substrate along a first direction defined by a first axis.

2. The MEMS device of claim 1, wherein the first direction defined by the first axis comprises a x-direction defined by a x-axis, and wherein the translatory motion of the inner frame relative to the substrate is in the x-direction and a y-direction, and wherein the rotation of the outer frame about a rotational axis comprises rotation about the x-axis, and wherein the first stiffness and second stiffness comprise stiffness in the x-axis.

3. The MEMS device of claim 1, wherein

the first direction defined by the first axis comprises a x-direction defined by a x-axis,

the first stiffness comprises a first x-direction stiffness and a first y-direction stiffness

the second stiffness comprises a second x-direction stiffness and a second y-direction stiffness,

the first y-direction stiffness is substantially equal to the second y-direction stiffness, and

the first stiffness is greater than the second stiffness to compensate for the moments created by the asymmetric mass of the outer frame by virtue of the first x-direction stiffness being substantially greater than the second x-direction stiffness.

4. The MEMS device of claim 1, wherein the first translatory spring element comprises first bending beams and wherein the second translatory spring element comprises second bending beams.

5. The MEMS device of claim 2, further comprising a first electrode and second electrode coupled to the substrate, and wherein the inner frame is in a first capacitor-forming relationship with the first electrode to detect displacement along the x-direction, and wherein the inner frame is in a second capacitor-forming relationship with the second electrode to detect displacement along a y-direction.

6. The MEMS device of claim 5, further comprising a third electrode coupled to the substrate, and wherein the outer frame is in a third capacitor-forming relationship with the third electrode to detect rotation of the outer frame about the x-axis.

7. The MEMS device of claim 1, wherein the first stiffness is between about 10% and about 40% greater than the second stiffness.

8. The MEMS device of claim 1, wherein the outer frame is rotatively coupled to the inner frame with a torsion spring element.

9. The MEMS device of claim 1, wherein the outer frame has a first mass, and wherein the inner frame has a second mass, and wherein the first mass is at least twice the second mass.

10. The MEMS device of claim 1, wherein the first direction defined by the first axis comprises a x-direction defined by a x-axis;

and

the inner frame comprises electrodes configured to facilitate detection of acceleration along the x-direction and a y-direction; and

the outer frame comprises electrodes configured to facilitate detection of the acceleration along a z-direction such that the detection of acceleration along the z-direction is decoupled from the detection of acceleration along the along the x-direction and the y-direction.

11. The MEMS device of claim 1, further comprising a plurality of flexible stops configured to restrain motion the outer frame.

12. The MEMS device of claim 1, wherein the first translatory spring element and the second translatory spring element each comprises a bending beam coplanar with the inner frame.

13. A microelectromechanical systems (MEMS) accelerometer device comprising:

a substrate;

an inner frame movably coupled to the substrate through a first translatory spring element, a second translatory spring element, a third translatory spring element, and a fourth translatory spring element, the first, the second, the third, and the fourth translatory spring elements configured to facilitate translatory motion of the inner frame in both an x-direction defined by an x-axis and a y-direction defined by a y-axis, where the x-axis and the y-axis are both relative to the substrate; and

an outer frame rotatively coupled to the inner frame with a torsion spring element to facilitate rotation of the outer frame about the x-axis, the outer frame having an asymmetric mass relative to the x-axis; and

wherein the first translatory spring element has a first x-direction stiffness and a first y-direction stiffness, and wherein the second translatory spring element has a second x-direction stiffness and a second y-direction stiffness, and wherein the third translatory spring element has a third x-direction stiffness and a third y-direction stiffness, and wherein the fourth translatory spring element has a fourth x-direction stiffness and a fourth y-direction stiffness, and wherein the first x-direction stiffness is substantially greater than the second x-direction stiffness and the third x-direction stiffness is substantially greater than the fourth x-direction stiffness to compensate for moments created by the asymmetric mass of the outer frame.

14. The MEMS accelerometer device of claim 13, wherein the first translatory spring element, second translatory spring element, third translatory spring element, and fourth translatory spring element each comprise a bending beam substantially coplanar with the inner frame.

15. The MEMS accelerometer device of claim 13, wherein the first translatory spring element is positioned closer to the asymmetric mass compared to the second translatory spring element, and wherein the third translatory spring element is positioned closer to the asymmetric mass compared to the fourth translatory spring element.

16. The MEMS accelerometer device of claim 13, further comprising a first electrode pair, a second electrode pair, and a third electrode pair coupled to the substrate, and wherein the inner frame is in a first differential capacitor-forming relationship with the first electrode pair to detect displacement along the x-direction, and wherein the inner frame is in a second differential capacitor-forming relationship with the second electrode pair to detect displacement along a y-direction, and wherein the outer frame is in third differential capacitor-forming relationship with the third electrode pair to detect rotation of the outer frame about the x-axis.

17. The MEMS accelerometer device of claim 13, wherein the first x-direction stiffness is between about 10% and about 40% greater than the second x-direction stiffness.

18. The MEMS accelerometer device of claim 13, wherein the outer frame has a first mass, and wherein the inner frame has a second mass, and wherein the first mass is at least 10 times the second mass.

19. The MEMS accelerometer device of claim 13, further comprising a plurality of flexible stops configured to restrain motion the outer frame.

20. A three-axis microelectromechanical systems (MEMS) accelerometer device configured to determine a measure of acceleration in an x-direction, a y-direction, and a z-direction, where the x-direction, y-direction and z-direction are orthogonal directions defined by an x-axis, y-axis, and z-axis respectively, the three-axis MEMS accelerometer device comprising:

a substrate;

an inner frame movably coupled to the substrate through a first translatory spring element, a second translatory spring element, a third translatory spring element, and a fourth translatory spring element, the first, the second, the third, and the fourth translatory spring elements configured to facilitate translatory motion of the inner frame in both the x-direction and the y-direction, and wherein the first translatory spring element has a first x-direction stiffness and a first y-direction stiffness, and wherein the second translatory spring element has a second x-direction stiffness and a second y-direction stiffness, and wherein the third translatory spring element has a third x-direction stiffness and a third y-direction stiffness, and wherein the fourth translatory spring element has a fourth x-direction stiffness and a fourth y-direction stiffness;

a first electrode pair and a second electrode pair coupled to the substrate, wherein the first electrode pair is configured in a first differential capacitor-forming relationship with the inner frame that changes capacitance in response to displacement along the x-direction, and wherein the second electrode pair is in a second differential capacitor-forming relationship with the inner frame that changes capacitance in response to displacement along the y-direction;

an outer frame rotatively coupled to the inner frame with a torsion spring element to facilitate rotation of the outer frame about the x-axis, the outer frame having a mass that is asymmetric relative to the x-axis;

a third electrode pair coupled to the substrate, wherein the outer frame is in a third differential capacitor-forming relationship with the third electrode pair that changes capacitance in response to rotation of the outer frame about the x-axis; and

wherein the first x-direction stiffness is substantially greater than the second x-direction stiffness and the third x-direction stiffness is substantially greater than the fourth x-direction stiffness to compensate for moments created by the asymmetric mass of the outer frame.