SMART CONTACT LENSES FOR AUGMENTED REALITY AND METHODS OF MANUFACTURING AND OPERATING THE SAME

• US 20160091737A1
• Filed: 03/11/2015
• Published: 03/31/2016
• Est. Priority Date: 09/26/2014
• Status: Active Grant

• Current Assignee: Samsung Electronics Co. Ltd.
• Original Assignee: Samsung Electronics Co. Ltd.
• Inventors: KIM, Taeho, HWANG, Sungwoo, KIM, Sangwon, AHN, Hoyoung, CHUNG, Daeyoung
• Granted Patent: US 10,359,648 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G02C 11/10 Electronic devices other than hearing aids
• CPC Class Codes: G02C 7/04 Contact lenses for the eyes disinfection or sterilisation of contact lenses A61L12/00

Abstract

Example embodiments disclose a smart contact lens for augmented reality and methods of manufacturing and operating the smart contact lens. The smart contact lens includes a first contact lens, a display unit in a center region of the first contact lens, a peripheral device on the first contact lens and around the display unit, the peripheral device being connected to the display unit, and a passivation layer covering the display unit and the peripheral device. The method of manufacturing the smart contact lens includes forming a display unit; mounting the display unit in a center region of a first contact lens, forming a peripheral device on the first contact lens, around the display unit and in connection with the display unit, and forming a passivation layer to cover the display unit and the peripheral device.

Claims

1. A smart contact lens comprising:

a first contact lens;

a display unit in a center region of the first contact lens;

a peripheral device on the first contact lens and around the display unit, the peripheral device being connected to the display unit; and

a passivation layer covering the display unit and the peripheral device.

2. The smart contact lens of claim 1, wherein the first contact lens includes a groove in the center region of the first contact lens, and the display unit in the groove.

3. The smart contact lens of claim 1, wherein the display unit is attached to the first contact lens by an adhesive material.

4. The smart contact lens of claim 1, further comprising:

a second material layer that covers the passivation layer and makes hermetic contact with the first contact lens around the passivation layer.

5. The smart contact lens of claim 1, further comprising:

a second contact lens covering the passivation layer.

6. The smart contact lens of claim 1, wherein the display unit comprises:

a transparent substrate layer;

a switch array layer on the transparent substrate layer;

a light emission layer on the switch array layer; and

an electrode layer on the light emission layer.

7. The smart contact lens of claim 1, wherein the peripheral device comprises:

an antenna;

a capacitor configured to supply power to the display unit and a portion of the peripheral device;

a control unit configured to control operations of the display unit and the peripheral device;

a motion sensor configured to detect movement of the smart contact lens; and

a thin-film camera.

8. The smart contact lens of claim 6, wherein the transparent substrate layer comprises:

a microlens array including a plurality of microlenses, the microlens array having a varying microlens distribution density.

9. The smart contact lens of claim 6, wherein the light emission layer comprises:

a light emission device array having a plurality of light emission devices, the light emission device array having a varying light emission device distribution density.

10. The smart contact lens of claim 9, wherein the light emission device distribution density is relatively higher in a center region of the light emission device array and decreases in a direction away from a center of the light emission device array.

11. A method of manufacturing a smart contact lens, the method comprising:

forming a display unit;

mounting the display unit in a center region of a first contact lens;

forming a peripheral device on the first contact lens, around the display unit and in connection with the display unit; and

forming a passivation layer to cover the display unit and the peripheral device.

12. The method of claim 11, wherein the forming of the display unit comprises:

forming a transparent substrate layer on a curved surface of a mold layer;

transferring a switch array layer to the transparent substrate layer;

transferring a light emission layer to the switch array layer; and

forming wires to connect devices of the switch array layer with devices of the light emission layer.

13. The method of claim 12, wherein the transferring the switch array layer and the light emission layer including transfer-printing.

14. The method of claim 12, wherein the transparent substrate layer comprises:

a microlens array including a plurality of microlenses, the microlens array having a varying microlens distribution density.

15. The method of claim 12, wherein the light emission layer comprises:

a light emission device array having a plurality of light emission devices, the light emission device array having a varying light emission device distribution density.

16. The method of claim 12, wherein the wires have a three-dimensional pop-up structure or a filamentary serpentine structure.

17. The method of claim 11, wherein the mounting the display unit comprises:

forming a groove in the center region of the first contact lens; and

disposing the display unit in the groove.

18. The method of claim 11, wherein the mounting the display unit comprises:

applying an adhesive material to the center region of the first contact lens; and

attaching the display unit to the center region of the first contact lens.

19. The method of claim 11, further comprising:

forming a material layer on the first contact lens to cover the passivation layer.

20. The method of claim 19, wherein the material layer includes the same material as a material used to form the first contact lens.

21. The method of claim 11, further comprising:

forming a second contact lens on the first contact lens to cover the passivation layer.

22. The method of claim 11, wherein the forming the peripheral device comprises:

forming a device layer on a substrate;

separating the device layer from the substrate;

flattening the first contact lens by pulling the first contact lens in radial directions;

transferring the device layer to the flattened first contact lens;

forming wires to connect the device layer and the display unit; and

returning the first contact lens to an original shape.

23. The method of claim 22, wherein the wires have a filamentary serpentine structure.

24. The method of claim 12, wherein the transferring the light emission layer comprises:

forming an array comprising a plurality of light emission devices on a silicon substrate;

transferring the array to a flexible substrate;

deforming the flexible substrate in a curved shape such that the array has a curvature corresponding to the curved surface of the mold layer; and

transferring the array to the switch array layer and removing the flexible substrate.

25. A method of operating a smart contact lens, the method comprising:

receiving information;

transmitting the information to a display unit; and

projecting light directly onto a retina using the display unit, the light including the information.

26. The method of claim 25, wherein the receiving receives the information from an external device.

27. The method of claim 26, wherein the external device comprises:

a program interacting with the smart contact lens.

28. The method of claim 25, wherein prior to the receiving the information, the method further comprises:

detecting an object, the object being in view of a wearer of the smart contact lens;

capturing an image of the object; and

providing the image to the external device.

29. The method of claim 28, wherein the providing the image to the external device comprises:

sending a search request signal related to the object to the external device.

30. The method of claim 28, wherein the information comprises search results related to the object.

31. The method of claim 26, wherein the information is provided by the external device.