INCREASING THE SPATIAL AND SPECTRAL BRIGHTNESS OF LASER DIODE ARRAYS

• US 20160094016A1
• Filed: 09/30/2014
• Published: 03/31/2016
• Est. Priority Date: 09/30/2014
• Status: Abandoned Application

• Current Assignee: Lawrence Livermore National Security LLC (Government of the United States of America)
• Original Assignee: Lawrence Livermore National Security LLC (Government of the United States of America)
• Inventors: Beach, Raymond J., Deri, Robert J., Johnson, Michael A., Klingmann, Jeffrey L., Molander, William A., Rotter, Mark D., Runkel, Michael, Siders, Craig, Wu, Sheldon S.
• Application Number:
  US14/502,850
• Publication Number:
  US 20160094016A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0057 in the form of a laser diode array, e.g. laser diode bar semiconductor laser arrays with beam combining arrangement H01S5/4012
• CPC Class Codes: G02B 27/141 using dichroic mirrors
• CPC Class Codes: G02B 27/30 Collimators
• CPC Class Codes: G02B 27/4233 having a diffractive element [DOE] contributing to a non-imaging application diffusers having a diffractive element G02B5/0252; filters having a diffractive element G02B5/203; systems for controlling the direction of light having diffractive elements G02B26/0808; scanning systems having diffractive elements G02B26/106; beam shaping systems using diffractive optical elements G02B27/0944; beam splitting or combining systems operating by diffraction G02B27/1086
• CPC Class Codes: G02B 27/4244 in wavelength selecting devices spectrometry G01J
• CPC Class Codes: G02B 27/425 in illumination systems mask illumination systems in photolithographic systems G03F7/70158
• CPC Class Codes: G02B 27/4255 for alignment or positioning purposes optical displacement encoding scales G01D5/347
• CPC Class Codes: G02B 27/46 Systems using spatial filters
• CPC Class Codes: G02B 3/0006 Arrays G02B3/02, G02B5/188 take precedence
• CPC Class Codes: H01S 2301/18 Semiconductor lasers with special structural design for influencing the near- or far-field
• CPC Class Codes: H01S 3/0805 by apertures, e.g. pin-holes or knife-edges
• CPC Class Codes: H01S 5/141 using a wavelength selective device, e.g. a grating or etalon H01S5/146 takes precedence
• CPC Class Codes: H01S 5/4031 Edge-emitting structures
• CPC Class Codes: H01S 5/405 Two-dimensional arrays
• CPC Class Codes: H01S 5/4062 with an external cavity or using internal filters, e.g. Talbot filters
• CPC Class Codes: H01S 5/4068 with lateral coupling by axially offset or by merging waveguides, e.g. Y-couplers

Abstract

Techniques for increasing the spatial and spectral brightness of laser arrays such as laser diode arrays are provided. Passive cavity designs are described that produce wavefront phase locking across the face of large arrays. These designs enable both spatial and spectral selectivity in order to coherently link the individual emitters that make up the diode array. Arrays of customized micro-optics correct aberrations of the individual apertures of the arrays while highly spectrally selective partial reflectors overcome the deleterious effects of inhomogeneities in local thermal environments of the individual emitters that are being phase locked together. Using these two technologies, along with intracavity diffractive beam coupling, solves two long standing problems that have prevented effective and robust phase locking of laser diode arrays.

Claims

1. An apparatus, comprising:

an array of laser emitters for emitting a plurality of laser beams;

at least one fast-axis collimating lens positioned to collimate the fast axis of said plurality of laser beams to produce first collimated beams;

means for collimating the slow axis of said first collimated beams to produce second collimated beams;

means for correcting smile error in said second collimated beams to produce corrected beams;

a partial reflector operatively located to reflect each corrected beam of said corrected beams back into the respective laser emitter of said laser emitters from which said each corrected beam was emitted; and

a diffractive coupler located between said means for correcting smile errors and said partial reflector.

2. The apparatus of claim 1, wherein said array comprises a laser diode array having output facets from which said plurality of laser beams are emitted, wherein said output facets comprise a low reflectivity coatings.

3. The apparatus of claim 2, wherein said array comprises a 2-D laser diode array.

4. The apparatus of claim 1, wherein said array is selected from the group consisting of a solid state laser array and a fiber laser array.

5. The apparatus of claim 1, wherein said means for correcting smile error comprises an advanced optic (AO) configured to restore the pointing accuracy of said plurality of laser beams so that they propagate to said partial reflector and back into the respective laser emitter from which they were emitted.

6. The apparatus of claim 5, wherein said AO comprises a transparent substrate material, wherein said pointing accuracy is restored through refractive correction.

7. The apparatus of claim 1, wherein said partial reflector comprises a Bragg grating.

8. The apparatus of claim 7, wherein said Bragg grating comprises a shallow Bragg grating.

9. The apparatus of claim 7, wherein said Bragg grating comprises a volume Bragg grating.

10. The apparatus of claim 1, wherein said partial reflector is configured to limit the bandwidth of light reflected by said partial reflector to two tenths of a nanometer or less.

11. The apparatus of claim 7, wherein said Bragg grating is configured to limit the bandwidth of light reflected by said partial reflector to two tenths of a nanometer or less.

12. The apparatus of claim 7, wherein the pass band of said Bragg grating is less than the natural linewidth of said plurality of laser beams.

13. The apparatus of claim 1, wherein said partial reflector is a spectrally selective mirror.

14. The apparatus of claim 1, wherein said diffractive coupler is configured for promoting the intracavity diffractive coupling from laser emitter to laser emitter of said laser emitters.

15. The apparatus of claim 1, wherein said diffractive coupler comprises an intracavity spatial filter.

16. The apparatus of claim 15, wherein said intracavity spatial filter comprises a complex intracavity spatial filter.

17. The apparatus of claim 1, further comprising a first lens positioned for focusing said corrected beam onto said diffractive coupler to produce coupled beams, further comprising a second lens for collimating said coupled beams after they emerge from the diffractive coupler.

18. The apparatus of claim 1, wherein said diffractive coupler comprises an intracavity spatial filter, the apparatus further comprising a first lens for focusing said corrected beam onto said intracavity spatial filter to produce filtered beams, further comprising a second lens for collimating said filtered beams.

19. The apparatus of claim 18, wherein said intracavity spatial filter comprises an aperture having transmission at locations in the transform plane only where the irradiance is greater than a selected threshold value of the peak irradiance in that plane, wherein there is no transmission elsewhere.

20. The apparatus of claim 1, wherein the means for correcting smile error comprises an advanced optic, wherein said diffractive coupler comprises a Talbot cavity having a first corrector plate and a second corrector plate, wherein said second corrector plate is located such that the roundtrip difference Z_T between it and said partial reflector is set to be equal to (within 10%) 2d² divided by the wavelength λ

, where d is the aperture to aperture spacing in said second corrector plate, wherein said first corrector plate is between said AO and said second corrector plate.

21. The apparatus of claim 20, wherein said first corrector plate comprises a first array of lenslets and said second corrector plate comprises a second array of lenslets.

22. The apparatus of claim 20, further comprising a third corrector plate located on the output side of said partial reflector, further comprising a fourth corrector plate on the output side of said third corrector plate and operatively located to set the fill at the output thereof to a desired size.

23. The apparatus of claim 1, wherein said diffractive coupler comprises a Talbot cavity having a first corrector plate and a second corrector plate located such that the roundtrip difference Z_T between the second corrector plate and said partial reflector is set to be equal to (within 10%) 2d² divided by the wavelength λ

, where d is the aperture to aperture spacing in said second corrector plate, wherein said first corrector plate is between said slow-axis collimating lenses and said second corrector plate and wherein the means for correcting smile error comprises said first corrector plate.

24. The apparatus of claim 23, wherein said first corrector plate comprises a first array of lenslets and said second corrector plate comprises a second array of lenslets.

25. The apparatus of claim 23, further comprising a third corrector plate located on the output side of said partial reflector, further comprising a fourth corrector plate on the output side of said third corrector plate and operatively located to set the fill at the output thereof to a desired size.

26. The apparatus of claim 1, wherein said means for collimating the slow axis of said first collimated beams comprises an array of lenslets.

28. A method, comprising:

providing the apparatus of claim 1;

emitting a plurality of laser beams from said array of laser emitters for;

collimating, with at least one fast-axis collimating lens, the fast axis of said plurality of laser beams to produce first collimated beams;

collimating, with means for collimating, the slow axis of said first collimated beams to produce second collimated beams;

correcting, with means for correcting, smile error in said second collimated beams to produce corrected beams;

diffractively coupling, with a diffractive coupler, said corrected beams; and

reflecting, with a partial reflector, each corrected beam of said corrected beams back into the respective laser emitter of said laser emitters from which said each corrected beam was emitted.

29. The method of claim 28, wherein said array is selected from the group consisting of a laser diode array, a solid state laser array and a fiber laser array.

30. The method of claim 28, wherein said means for correcting smile error comprises an advanced optic (AO) configured to restore the pointing accuracy of said plurality of laser beams so that they propagate to said partial reflector and back into the respective laser emitter from which they were emitted.

31. The method of claim 28, wherein said partial reflector comprises a Bragg grating.

32. The method of claim 31, wherein said Bragg grating is configured to limit the bandwidth of light reflected by said partial reflector to two tenths of a nanometer or less.

33. The method of claim 28, wherein said diffractive coupler comprises an intracavity spatial filter.

34. The method of claim 28, wherein the means for correcting smile error comprises an advanced optic, wherein said diffractive coupler comprises a Talbot cavity having a first corrector plate and a second corrector plate, wherein said second corrector plate is located such that the roundtrip difference Z_T between it and said partial reflector is set to be equal to (within 10%) 2d² divided by the wavelength λ

, where d is the aperture to aperture spacing in said second corrector plate, wherein said first corrector plate is between said AO and said second corrector plate.

35. The method of claim 34, further comprising a third corrector plate located on the output side of said partial reflector, further comprising a fourth corrector plate on the output side of said third corrector plate and operatively located to set the fill at the output thereof to a desired size.

36. The method of claim 28, wherein said diffractive coupler comprises a Talbot cavity having a first corrector plate and a second corrector plate located such that the roundtrip difference Z_T between the second corrector plate and said partial reflector is set to be equal to (within 10%) 2d² divided by the wavelength λ

, where d is the aperture to aperture spacing in said second corrector plate, wherein said first corrector plate is between said slow-axis collimating lenses and said second corrector plate and wherein the means for correcting smile error comprises said first corrector plate.

37. The method of claim 36, further comprising a third corrector plate located on the output side of said partial reflector, further comprising a fourth corrector plate on the output side of said third corrector plate and operatively located to set the fill at the output thereof to a desired size.

38. The method of claim 28, wherein said means for collimating the slow axis of said first collimated beams comprises an array of lenslets.

27. A method, comprising:

emitting a plurality of laser beams from an array of laser emitters;

collimating the fast axis of said plurality of laser beams to produce first collimated beams;

collimating the slow axis of said first collimated beams to produce second collimated beams;

correcting smile error in said second collimated beams to produce corrected beams;

diffractively coupling said corrected beams; and

reflecting a portion of each corrected beam of said corrected beams back into the respective laser emitter of said laser emitters from which said each corrected beam was emitted.