SEMICONDUCTOR DEVICE AND ELECTRICALLY-POWERED EQUIPMENT

• US 20160094168A1
• Filed: 07/11/2015
• Published: 03/31/2016
• Est. Priority Date: 09/29/2014
• Status: Active Grant

• Current Assignee: Renesas Electronics Corporation
• Original Assignee: Renesas Electronics Corporation
• Inventors: MAEKAWA, Atsuko, AKASHI, Yuuki, INOUE, Tetsuhiko, HOSOYA, Futoshi
• Granted Patent: US 10,075,111 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B25F 5/00 Details or components of portable power-driven tools not particularly related to the operations performed and not otherwise provided for
• CPC Class Codes: H02P 6/18 without separate position detecting elements
• CPC Class Codes: H02P 6/22 in a selected direction of rotation
• CPC Class Codes: H02P 6/24 Arrangements for stopping

Abstract

When electricity is supplied sequentially one by one to coils with a plurality of coil phases provided in a stator of a brushless DC motor, detection is made on a difference of signals corresponding to currents flowing respectively to coils with another plurality of coil phases coupled to the electrically conductive coil phases due to an effect of a magnetic flux of a stopped rotor. A stop position of the rotor with respect to the stator is determined, based on the relationship between a result of the detection operation and a coil phase in association with each other.

Claims

1. A semiconductor device which selectively supplies currents to coils with a plurality of coil phases of a brushless DC motor including a rotor having a permanent magnet with a plurality of poles and a stator having the coils with the coil phases, and controls rotation driving of the rotor,

wherein, when electricity is supplied sequentially to the coil with one coil phase, detection is made on a difference of signals corresponding to currents flowing respectively to coils with other plurality of coil phases, coupled to the electrically supplied coil phase, due to an effect of a magnetic flux of a stopped rotor, thereby determining a stop position of the rotor with respect to the stator, based on relationship between a detection result and a coil phase in association with each other, and

wherein an electrically conductive phase of the coil is determined based on the result of the detection result, to start to rotate the rotor in a predetermined direction.

2. The semiconductor device according to claim 1,

wherein, when electricity is conducted from the coil with one coil phase of the coupled coil phases to a coil with another coil phase, switching of the electrically conductive coil phase is performed, based on a timing at which a signal corresponding to a current flowing to a coil of an electrically non-conductive phase due to an effect of a magnetic flux of the rotor reaches a reference signal, and

wherein high-speed rotation driving of the rotor is controlled.

3. The semiconductor device according to claim 2,

wherein, when electricity is conducted from the coil with one coil phase of the coupled coil phases to a coil with another coil phase, switching of the electrically conductive coil phase is performed, in synchronization with a timing at which there is reversal of a magnitude relation between a signal corresponding to a current flowing to the coil with the electrically non-conductive phase and an average value of the signal corresponding to the current flowing to the coil with the electrically conductive phase and a signal corresponding to the current flowing to the coil with the electrically non-conductive phase due to the effect of the magnetic flux of the rotor, and

wherein low-speed rotation driving of the rotor is controlled.

4. The semiconductor device according to claim 3, comprising:

a selector circuit;

a comparator circuit which compares two signals selected by the selector circuit; and

a timer counter which acquires a count value corresponding to a coincidence detection timing by the comparator circuit, and

wherein the selector circuit selects signals corresponding to currents flowing respectively to the coils with the coupled coil phases, for controlling determining the stop position of the rotor with respect to the stator,

wherein the comparator circuit forms a coincidence timing of the signals selected by the comparator circuit,

wherein the timer counter acquires a count value since a counting operation starts in synchronization with a timing of supplying electricity to the coil with one coil phase until the coincidence timing, and

wherein the stop position of the rotor with respect to the stator is determined based on relationship between the acquired count value and the plurality of coil phases in association with each other.

5. The semiconductor device according to claim 4,

wherein the timer counter has a buffer register keeping the count value until the coincidence timing in response to the coincidence.

6. The semiconductor device according to claim 4,

wherein the selector circuit selects the reference signal and the signal corresponding the current flowing to the coil with the electrically non-conductive phase due to the effect of the magnetic flux of the rotor, for controlling the high-speed rotation driving of the rotor,

wherein the comparator circuit forms a coincidence timing of signals selected by the selector circuit, and

wherein the electrical conductive coil phase is controlled to be switched in synchronization with the coincidence timing acquired by the comparator circuit.

7. The semiconductor device according to claim 4, comprising an A/D converter circuit,

wherein, when electricity is conducted from a coil with one of the plurality of coupled coil phases to a coil with another coil phase, the A/D converter converts a signal corresponding to a current flowing to the coil with the electrically conductive phase and a signal corresponding to a current flowing to the coil with the electrically non-conductive phase due to the effect of the magnetic flux of the rotor, for controlling the low-speed rotation driving of the rotor, and

wherein there is obtained a timing at which there is reversal of the magnitude relation using conversion obtained digital signals.

8. An electrically-powered equipment comprising:

a brushless DC motor which includes a rotor having a permanent magnet with a plurality of poles and a stator having coils of a plurality of coil phases;

a semiconductor device which selectively supplies currents to the coil phases of the brushless DC motor, and controls rotation driving of the rotor; and

an operative mechanism which operates the brushless DC motor as a power source, and

wherein, when electricity is supplied sequentially to a coil with one coil phase, the semiconductor device detects a difference of signals corresponding to currents flowing respectively to coils with other plurality of coil phases coupled to the electrically supplied coil phase due to an effect of a magnetic flux of a stopped rotor, thereby determining a stop position of the rotor with respect to the stator, based on relationship between a detection result and the coil phase in association with each other, and

wherein an electrically conductive phase of a coil is determined in accordance with the determination result, to start to rotate the rotor in a predetermined direction.

9. A semiconductor device which controls driving of a brushless DC motor including a rotor having a permanent magnet with a plurality of poles and a stator having coils with a plurality of coil phases, comprising:

a pulse generation circuit which generates a pulse control signal for selectively supplying currents to the coils with the coil phases of the brushless DC motor;

a selector circuit which selects arbitrary two signals, from detection signals corresponding to currents flowing respectively to the coils and a reference signal;

a comparator circuit which compares the two signals selected by the selector circuit;

a timer counter; and

a control circuit,

wherein the control circuit repeatedly controls an operation for the pulse generation circuit to output a pulse control signal for supplying electricity to one of the coil phases in a state where the rotor is stopped, an operation for the selector circuit to select a detection signal corresponding to a current flowing from the electrically supplied coil to two coils with other coil phases coupled thereto, from the detection signals, and an operation for the timer counter to measure a time until determination of a state in which the selected two detection signals coincide with each other based on an output of the comparator circuit, while sequentially switching the electrically supplied coil phases, thereby determining a stop position of the rotor with respect to the stator, based on relationship between a result of measurement operation by the timer counter and the coil phases in association with each other.

10. The semiconductor device according to claim 9,

wherein the timer counter starts a count operation, based on switching of the electrically supplied coil phases by the control circuit, and stores its count value in a buffer register in accordance with a coincidence output of the comparator circuit.

11. The semiconductor device according to claim 10,

wherein the control circuit controls to output the pulse control signal, controls selection of the selector, and controls initialization of the timer counter, in accordance with an interrupt process in response to the coincidence output of the comparator circuit, and

wherein the initialization of the timer counter is based on a timing after an operation for storing the count value in the buffer register.

12. The semiconductor device according to claim 9,

wherein the control circuit controls, in a high-speed rotation mode, the pulse generation circuit to output a pulse control signal for electrically conducting from a coil with one of the coil phases to a coil with another coil phase, controls the selector circuit to select a reference signal and a signal corresponding to a current flowing to a coil with an electrically non-conductive phase due to an effect of a magnetic flux of the rotor, determines a timing at which the selected signal corresponding to the current flowing to the coil with the electrically non-conductive phase is greater than the reference signal, based on an output of the comparator circuit, and controls switching of coils electrically conducted by the pulse generation circuit, in synchronization with the determined timing.

13. The semiconductor device according to claim 12, further comprising an A/D conversion circuit which converts the signal corresponding to the currents flowing to the coils of the stator into a digital signal,

wherein the control circuit controls, in a low-speed rotation mode, the pulse generation circuit to output a pulse control signal for electrically conducting the coil with one of the coil phases to the coil with another coil phase, controls the A/D conversion circuit to convert a signal corresponding to currents flowing to the electrically conductive coils and a signal corresponding to a current flowing to an electrically non-conductive coil due to the effect of the magnetic flux of the rotor, into digital signals, and controls switching of coil phases electrically conducted by the pulse generation circuit, in synchronization with a timing at which there is reversal of magnitude relation between an average value of sum of the converted signals and a digital signal of the signal corresponding to the current flowing to the coil with the electrically non-conductive phase.

14. An electrically-powered equipment comprising:

a brushless DC motor which includes a rotor having a permanent magnet with a plurality of poles and a stator having coils with a plurality of phases;

a semiconductor device which selectively supplies currents to the coil phases of the brushless DC motor, and controls rotation driving of the rotor; and

an operative mechanism which operates the brushless DC motor as a power source, and

wherein the semiconductor device has a pulse generation circuit for generating a pulse control signal for selectively supplying a current to coils with a plurality of phases of the brushless DC motor, a selector circuit for selecting arbitrary two signals from a reference signal and detection signals corresponding to a current flowing to the coils, a comparator circuit for comparing the two signals selected by the selector circuit, a timer counter, and a control circuit,

wherein the control circuit repeatedly controls an operation for the pulse generation circuit to output a pulse control signal for supplying electricity to one of the coil phases in a state where the rotor is stopped, an operation for the selector circuit to select a detection signal corresponding to a current flowing from the electrically supplied coil to two coils with other plurality of coil phases coupled thereto, from the detection signals, and an operation for the timer counter to measure a time until determination of a state in which the selected two detection signals coincide with each other based on an output of the comparator circuit, while sequentially switching the electrically supplied coil phases, thereby determining a stop position of the rotor with respect to the stator, based on relationship between a result of measurement operation by the timer counter and a coil phase in association with each other.

15. A semiconductor device which selectively supplies currents to a plurality of coil phases of a brushless DC motor including a rotor having a permanent magnet with a plurality of poles and a stator having coils with the coil phases, and controls rotation driving of the rotor,

wherein, in a stopped state of the rotor, when electricity is supplied sequentially to a coil with one coil phase, detection is made on a difference of signals corresponding to currents flowing respectively to coils with other plurality of coil phases coupled to the electrically supplied coil phase due to an effect of a magnetic flux of a stopped rotor, using a comparator circuit and a timer inputting its comparison result, thereby determining a stop position of the rotor with respect to the stator, based on relationship between a detection result and a coil phase in association with each other, and

wherein, in a rotation state of the rotor, detection is made on a timing at which a signal, corresponding to a current flowing to an electrically non-conductive coil due to the effect of the magnetic flux of the rotor, reaches a reference signal, when electrical conduction is made from a coil with one of the coupled coil phases to a coil with another coil phase, using the comparator circuit and the timer, thereby determining a rotation position of the rotor with respect to the stator.