MATERIAL CONVEYANCE DEVICE AND MATERIAL CONVEYANCE METHOD

• US 20160096693A1
• Filed: 03/29/2013
• Published: 04/07/2016
• Est. Priority Date: 03/29/2013
• Status: Abandoned Application

• Current Assignee: Matsui Mfg Co., Ltd.
• Original Assignee: Matsui Mfg Co., Ltd.
• Inventors: HANAOKA, Kazunari, YAMASHITA, Saiji, MATSUDA, Takahiro
• Application Number:
  US14/131,561
• Publication Number:
  US 20160096693A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B65G 53/26 operating with fluidisation of the materials
• CPC Class Codes: B65G 53/66 Use of indicator or control devices, e.g. for controlling gas pressure, for controlling proportions of material and gas, for indicating or preventing jamming of material controlling the flow of coal firing systems C21B5/003

Abstract

A material conveyance device that has an inverter converting a frequency of an alternating-current source and a suction air source having an electric motor driven by the inverter and pneumatically conveys a material by the suction air source through a pipe for conveying the material, includes: a physical quantity detector that detects a physical quantity related to an output of the inverter; and a controller that controls an air volume or an air speed by the suction air source based on the physical quantity detected by the physical quantity detector.

Claims

1-14. -14. (canceled)

15. A material conveyance device that has an inverter converting a frequency of an alternating-current source and a suction air source having an electric motor driven by the inverter and pneumatically conveys a material by the suction air source through a pipe for conveying the material, the material conveyance device comprising:

a physical quantity detector that detects a physical quantity related to an output of the inverter; and

a controller that controls an air volume or an air speed by the suction air source based on the physical quantity detected by the physical quantity detector.

16. The material conveyance device according to claim 15,

wherein the physical quantity detector detects at least one of torque, current and power of the electric motor.

17. The material conveyance device according to claim 15,

wherein the controller controls the air volume or the air speed by the suction air source by controlling the frequency converted by the inverter.

18. The material conveyance device according to claim 15, further comprising:

a pressure calculator that calculates a pressure by the suction air source based on the physical quantity detected by the physical quantity detector; and

an air volume calculator that calculates the air volume or the air speed by the suction air source based on the pressure calculated by the pressure calculator and a pressure/air volume characteristic representative of a relationship between the pressure and the air volume of the suction air source,

wherein the controller controls the frequency converted by the inverter so that the air volume or the air speed calculated by the air volume calculator is within a required range.

19. The material conveyance device according to claim 18, further comprising:

an air volume display portion that displays the air volume or the air speed calculated by the air volume calculator.

20. The material conveyance device according to claim 18, further comprising:

a pressure display portion that displays the pressure calculated by the pressure calculator.

21. The material conveyance device according to claim 15, further comprising:

a material supply portion that supplies the material by rotating a material container;

a material supply inverter that converts the frequency of the alternating-current source and adjusts a number of rotations of the material container according to the converted frequency; and

a supply amount controller that controls, in order that a mixing ratio of the material is within a required range, a supply amount of the material by controlling the frequency converted by the material supply inverter, according to the air volume or the air speed by the suction air source.

22. The material conveyance device according to claim 21, further comprising:

a determiner that determines whether the physical quantity detected by the physical quantity detector is not less than a predetermined threshold value or not,

wherein when the physical quantity is not less than the predetermined threshold value at the determiner, the supply amount controller decreases the supply amount of the material by decreasing the frequency converted by the material supply inverter.

23. The material conveyance device according to claim 22, further comprising:

a notifier that, when the physical quantity is not less than the predetermined threshold value at the determiner, provides a notification to that effect.

24. The material conveyance device according to claim 21, further comprising:

a consumption amount calculator that calculates a consumption amount of the material,

wherein the supply amount controller controls the supply amount of the material by controlling the frequency converted by the material supply inverter, according to the consumption amount calculated by the consumption amount calculator.

25. The material conveyance device according to claim 15, wherein the controller controls, in order that the mixing ratio of the material is within the required range, the air volume or the air speed by the suction air source by controlling the frequency converted by the inverter, according to the supply amount of the material.

26. The material conveyance device according to claim 15, wherein the controller controls, in order that the air volume or the air speed by the suction air source is within the required range, the frequency converted by the inverter, according to the supply amount of the material.

27. The material conveyance device according to claim 24, further comprising:

an accommodation portion that captures and accommodates the material conveyed through the pipe; and

a first detector for detecting a material supply start time point and a second detector for detecting a material supply stop time point which the first and the second detectors are provided at different positions of the accommodation portion,

wherein the consumption amount calculator calculates the consumption amount of the material based on a time difference between the supply start time point and the supply stop time point and an amount of material accommodated between the first detector and the second detector of the accommodation portion.

28. A material conveyance method by a material conveyance device that has an inverter converting a frequency of an alternating-current source and a suction air source having an electric motor driven by the inverter and pneumatically conveys a material by the suction air source through a pipe for conveying the material, the material conveying method comprising:

a step of detecting a physical quantity related to an output of the inverter; and

a step of controlling an air volume or an air speed by the suction air source based on the detected physical quantity.