METHOD AND APPARATUS FOR FILTERING VIBRATION SIGNAL OF MACHINE AND COMPUTER READABLE STORAGE MEDIUM FOR STORING THE METHOD

• US 20160103042A1
• Filed: 12/09/2014
• Published: 04/14/2016
• Est. Priority Date: 10/08/2014
• Status: Abandoned Application

• Current Assignee: Institute For Information Industry
• Original Assignee: Institute For Information Industry
• Inventors: KAO, Chih-Chiang, HUANG, Yung-Yi, LIN, Chih-Chieh, CHIU, Hung-Sheng, MA, Yuan-Jyun
• Application Number:
  US14/564,109
• Publication Number:
  US 20160103042A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G01M 7/00 Vibration-testing of structures; Shock-testing of structures G01M9/00 takes precedence

Abstract

A method for filtering a vibration signal of a machine includes generating a control signal by a controller to control an operation process of the machine, sensing a vibration of the machine by a sensor in the operation process to output a sensing signal, reading the control signal and the sensing signal by a signal generating unit to generate a vibration signal concerned with the vibration according to the sensing signal, generating a filtering bench-mark point by a searching unit according to the control signal to gather characteristic signals and filtering vibration signals in a database by the searching unit according to the filtering bench-mark point, and filtering the vibration signal by a filtering unit according to characteristic signals and filtering vibration signals to generate a filtered vibration signal.

Claims

1. A method for filtering a vibration signal of a machine, the method being applied to at least one machine and comprising:

generating a control signal by a controller to control an operation process of the at least one machine;

sensing a vibration of the at least ne machine in the operation process by a sensor to output a sensing signal;

reading the control signal and the sensing signal by a signal generating unit, wherein the signal generating unit generates a vibration signal concerned with the vibration according to the sensing signal;

generating a filtering bench-mark point by a searching unit according to the control signal, wherein the searching unit gathers a plurality characteristic signals and a plurality of corresponding filtering vibration signals in a database according to the filtering bench-mark point; and

filtering the vibration signal by a filtering unit according to the characteristic signals and the corresponding filtering vibration signals to generate a filtered vibration signal.

2. The method of claim 1, wherein the signal generating unit that generates the vibration signal concerned with the vibration according to the sensing signal further comprises to transform the sensing signal from time domain to frequency domain to generate the vibration signal.

3. The method of claim 2, further comprising:

determining a state of the at least one machine in the operation process by a determination module; and

writing the vibration signal into the database, when the determination module determines the state of the at least one machine is in a shutdown state in the operation process, to act as a filtering vibration signal which corresponds to a characteristic signal of the at least one machine in the shutdown state.

4. The method of claim 1, further comprising:

writing the characteristic signals and the corresponding filtering vibration signals into a filtering characteristic signal table by a writing module.

5. The method of claim 4, wherein the filtering unit reads the filtering characteristic signal table, and generates the filtered vibration signal according to the characteristic signals and the corresponding filtering vibration signals in the filtering characteristic signal table.

6. The method of claim 1, further comprising:

determining whether a characteristic signal concerned with the control signal is recorded in the database by a determination module; and

writing the filtered vibration signal into the database, when the determination module determines the characteristic signal concerned with the control signal does not be recorded in the database, to act as the filtering vibration signal which corresponds to the characteristic signal concerned with the control signal.

7. The method of claim 1, further comprising:

outputting the filtered vibration signal to an application apparatus to analyze by an outputting module.

8. The method of claim 1, wherein the filtering bench-mark point is a actual spindle speed of a motor disposed in the at least one machine.

9. The method of claim 8, wherein the characteristic signals are the several spindle speeds of the motor, and the filtering vibration signal are the vibration signals generated by the at least one machine when the motor is operated in the several spindle speeds.

10. An apparatus for filtering a vibration signal of a machine, the apparatus being applied to at least one machine and comprising:

a controller coupled with the at least one machine to output a control signal to control an operation process of the at least one machine;

a sensor coupled with the at least one machine to sense a vibration of the at least one machine in the operation process to output a sensing signal;

a signal generating unit coupled with the sensor to generate a vibration signal concerned with the vibration according to the sensing signal;

a searching unit coupled with the controller and a database to generate a filtering bench-mark point according to the control signal, wherein the searching unit gathers a plurality characteristic signals and a plurality of corresponding filtering vibration signals in the database according to the filtering bench-mark point; and

a filtering unit coupled with the searching unit and the signal generating unit to filter the vibration signal according to the characteristic signals and the corresponding filtering vibration signals to generate a filtered vibration signal. The apparatus of claim 10, wherein the signal generating unit generates transforms the sensing signal from time domain to frequency domain to generate the vibration signal.

15. The apparatus of claim 10, wherein the filtering unit further comprises a determination module to determine whether a characteristic signal concerned with the control signal is recorded in the database,

wherein when the determination module determines the characteristic signal concerned with the control signal does not be recorded in the database, the filtered vibration signal is wrote into the database to act as a filtering vibration signal which corresponds to the characteristic signal concerned with the control signal.

16. The apparatus of claim 10, further comprising an outputting module to output the filtered vibration signal to an application apparatus to analyze.

17. The apparatus of claim 10, wherein the filtering bench-mark point is a actual spindle speed of a motor disposed in the at least one machine.

18. The apparatus of claim 17, wherein the characteristic signals are the several spindle speeds of the motor, and the filtering vibration signal are the vibration signals generated by the at least one machine when the motor is operated in the several spindle speeds.

12. The apparatus of claim 11, wherein the searching unit further comprises a determination module that determines whether the at least one machine in the operation process is in a shutdown state;

and

when the determination module determines the at least one machine is in the shutdown state, the searching unit writes the vibration signal into the database to act as a filtering vibration signal which corresponds to a characteristic signal of the at least one machine in the shutdown state.

13. The apparatus of claim 12, wherein the searching unit further comprises a writing module, the writing module writes the characteristic signals and the corresponding filtering vibration signals into a filtering characteristic signal table.

14. The apparatus of claim 13, wherein the filtering unit generates the filtered vibration signal according to the characteristic signals and the corresponding filtering vibration signals in the filtering characteristic signal table.

19. A non-transitory computer readable storage medium with a computer program to execute a method for filtering a vibration signal of a machine, the method being applied to at least one machine and comprising:

generating a control signal to control an operation process of the at least one machine;

sensing a vibration of the at least one machine in the operation process to output a sensing signal;

reading the control signal and the sensing signal to generate a vibration signal concerned with the vibration according to the sensing signal;

generating a filtering bench-mark point according to the control signal to gather a plurality characteristic signals and a plurality of corresponding filtering vibration signals in a database according to the filtering bench-mark point; and

filtering the vibration signal according to the characteristic signals and the corresponding filtering vibration signals to generate a filtered vibration signal.