ELECTRONIC CIGARETTE

• US 20160106154A1
• Filed: 04/30/2014
• Published: 04/21/2016
• Est. Priority Date: 05/02/2013
• Status: Active Grant

• Current Assignee: Nicoventures Holdings Limited (British American Tobacco PLC)
• Original Assignee: Nicoventures Holdings Limited (British American Tobacco PLC)
• Inventors: Lord, Christopher
• Granted Patent: US 10,111,466 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: A24F 40/10 Devices using liquid inhalable precursors
• CPC Class Codes: A24F 40/42 Cartridges or containers for inhalable precursors
• CPC Class Codes: A24F 40/44 Wicks
• CPC Class Codes: A24F 40/485 Valves; Apertures

Abstract

An electronic cigarette has a vaporizer to produce vapor to be delivered to its mouth end. The vaporizer includes a tube having inlet and outlet ends. A porous matrix containing a vaporizable liquid, extends around the tube. Wicking fibers extend through side openings in the tube and are configured to wick the vaporizable liquid from the porous matrix into the tube, and electrical heater coil is powered by a battery to vaporize liquid on the wicking fibers in the tube, so that vapor is supplied along the tube end when the user draws on mouth end. An airflow restrictor is provided to accelerate the flow of air along the tube to the heater coil.

Claims

1. An electronic cigarette comprising a generally cylindrical housing with a proximal mouth end and a distal end, and within the housing:

a vaporizer to produce vapor to be delivered to the mouth end;

a battery; and

sensor circuitry to detect a user drawing on the mouth end and connect the battery to power the vaporizer to produce vapor,

the vaporizer comprising;

a tube having inlet and outlet ends and extending longitudinally of the housing, first and second supports at opposite ends of the tube for directing airflow into and out of the tube from the inlet to the outlet, wherein the first support is located at the inlet end of the tube and the second support is located at the outlet end of the tube,

a porous matrix containing a vaporizable liquid, extending around the tube, wicking fibers extending through side openings in the tube and configured to wick the vaporizable liquid from the porous matrix into the tube,

an electrical heater coil in the tube configured to be powered by the battery to vaporize liquid on the wicking fibers in the tube, so that vapor is supplied along the tube to the outlet end when the user draws thereon, and

an airflow restrictor to channel the flow of air along the tube to the heater coil, wherein the airflow restrictor is located in the tube between the first support and the heater coil.

2. An electronic cigarette according to claim 1 wherein the airflow restrictor has a restriction orifice with a cross sectional area of between 10%-60% of the cross sectional area of the tube.

3. An electronic cigarette according to claim 1 wherein the flow restrictor comprises an airflow restrictor ring located in the tube between the inlet end and the heater element.

4. An electronic cigarette according to claim 1 wherein the first support comprises an annular support member including a peripheral surface to engage with the interior of the housing, an inlet spigot on which the inlet end of the tube is mounted, and an inlet passageway extending through the inlet spigot to provide an inlet for an into the tube.

5. An electronic cigarette according to claim 4 wherein the airflow restrictor is within the inlet passageway.

6. An electronic cigarette according to claim 5 wherein the airflow restrictor comprises an airflow restrictor plug in the inlet passageway.

7. An electronic cigarette according to claim 4 wherein the annular support member includes a depending peripheral flange such that the porous matrix is retained between the spigot and the flange.

8. An electronic cigarette according to claim 7 wherein ends of the wicking fibers are retained sandwiched between the tube and the porous matrix between the spigot and the flange.

9. An electronic cigarette according to claim 4 including a washer between the annular support member and the battery.

10. An electronic cigarette according to claim 1 wherein the second support comprises a mouth end stopper that is push-fitted into the mouth end of the housing, the mouth end stopper including a mouthpiece spigot onto which the outlet end of the tube is received, and an outlet passageway extending through the spigot to provide an outlet for vapor from the tube.

11. An electronic cigarette according to claim 10 including a gap between the porous matrix and the end stopper.

12. An electronic cigarette according to claim 1 including an air inlet opening at the distal end of the housing.

13. An electronic cigarette according to claim 12 including an air feed passageway between the battery and the housing, extending from the air inlet opening to the inlet end of the tube.

14. An electronic cigarette according to claim 1 wherein the sensor circuitry is disposed between the battery and the distal end of the housing.

15. An electronic cigarette according to claim 1 including a light source powered by the battery under the control of the sensor circuitry to be illuminated in response to the user drawing on the mouth end.

16. An electronic cigarette according to claim 15 wherein the light source is disposed at the distal end of the housing.

17. An electronic cigarette according to claim 1 including an end cap push fitted into the distal end of the housing.

18. An electronic cigarette according to claim 1 wherein the housing comprises a first part containing the battery releaseably coupled to a second part containing the vaporizer.

19. An electronic cigarette according to claim 1 wherein the porous matrix comprises inner and outer sheets of overlying fibrous material, with outer sheet having a greater pore size than the inner sheet for wicking the liquid to the inner sheet by capillary action.

20. An electronic cigarette according to claim 1 including an atomization aperture in the tube configured to allow liquid to be drawn into the tube from the porous matrix so as to be atomized by passage through the aperture when the user draws on the mouth end.

21. (canceled)