REDUCING OR AVOIDING NOISE IN MEASURED SIGNALS OF A TESTED BATTERY CELL(S) IN A BATTERY POWER SYSTEM USED TO DETERMINE STATE OF HEALTH (SOH)

• US 20160109525A1
• Filed: 12/09/2014
• Published: 04/21/2016
• Est. Priority Date: 10/15/2014
• Status: Active Grant

• Current Assignee: Ndsl, Inc.
• Original Assignee: Ndsl, Inc.
• Inventors: Chau, Dat Tan, Battle, David Robert
• Granted Patent: US 9,612,290 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G01R 31/389 Measuring internal impedance, internal conductance or related variables
• CPC Class Codes: G01R 31/392 Determining battery ageing or deterioration, e.g. state of health
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery

Abstract

Reducing or avoiding noise in measured signals of a tested battery cell(s) in a battery power system is disclosed. A battery monitoring device(s) coupled to a tested battery cell(s) applies test current pulses at a predetermined frequency to place an effective alternating current (AC) load on the tested battery cell(s). The resulting AC voltage signal generated across the tested battery cell(s) is sampled at the frequency of the test current to convert the AC voltage signal to a direct current (DC) voltage signal to be measured to determine the state-of-health of the tested battery cell(s). To avoid or reduce noise in the DC voltage signal, a noise spectrum of noise signals at defined frequencies induced on the tested battery cell(s) is determined. The battery monitoring device sets the frequency of the test current pulse at a determined reduced-noise frequency to avoid noise signals being present in the DC voltage signal.

Claims

1. A battery monitoring device for testing at least one battery cell in a battery power system, comprising:

a test current circuit configured to;

receive a test frequency setting signal indicating a test frequency setting; and

apply a test current pulse at a test frequency based on the test frequency setting in the received test frequency setting signal to at least one battery cell, to place an effective alternating current (AC) load on the at least one battery cell;

a demodulation circuit configured to;

receive an AC voltage signal generated across the at least one battery cell as a result of the test current pulse applied to the at least one battery cell;

convert the received AC voltage signal to a direct current (DC) voltage signal indicative of a state-of-health (SOH) of the at least one battery cell based on a sampling frequency; and

measure the voltage of the DC voltage signal to determine the SOH of the at least one battery cell;

a noise detecting circuit configured to;

determine a noise spectrum of the at least one battery cell; and

generate the test frequency setting signal indicating the test frequency setting based on the determined noise spectrum as the test frequency setting.

2. The battery monitoring device of claim 1, wherein a noise scanning circuit is configured to determine the noise spectrum of the at least one battery cell while the test current circuit is not applying the test current pulse to the at least one battery cell.

3. The battery monitoring device of claim 1, wherein the demodulation circuit is comprised of a synchronous demodulation circuit.

4. The battery monitoring system of claim 3, wherein the synchronous demodulation circuit is configured to convert the received AC voltage signal to the DC voltage signal based on a sampling frequency equal to the test frequency.

5. The battery monitoring device of claim 1, wherein the noise detecting circuit is further configured to determine at least one reduced-noise frequency in the noise spectrum;

the noise detecting circuit configured to generate the test frequency setting signal indicating the test frequency setting based on the determined at least one reduced-noise frequency as the test frequency setting.

6. The battery monitoring device of claim 1, wherein the demodulation circuit further comprises an AC filter configured to filter AC signals from the DC voltage signal.

7. The battery monitoring device of claim 1, wherein the test current circuit is further configured to receive the test frequency setting signal indicating the test frequency setting from a programmed test frequency setting.

8. The battery monitoring device of claim 6, wherein the test current circuit is configured to receive the test frequency setting signal indicating the programmed test frequency setting based on a user sampling frequency setting.

9. The battery monitoring device of claim 1, wherein noise spectrum is comprised of a plurality of noise levels each at a defined frequency increment in a defined frequency spectrum.

10. The battery monitoring device of claim 9, wherein the noise detecting circuit is configured to generate the test frequency setting signal indicating the test frequency setting based as a defined frequency increment in the defined frequency spectrum having a lower noise level noise.

11. The battery monitoring device of claim 9, wherein the noise detection circuit is configured to periodically:

determine the noise spectrum of the at least one battery cell; and

generate the test frequency setting signal indicating the test frequency setting based on the determined noise spectrum as the test frequency setting.

12. The battery monitoring device of claim 1, wherein the noise scanning circuit is configured to determine the noise spectrum of the at least one battery cell from a spectrum analyzer used to determine the noise spectrum of the at least one battery cell over a defined frequency spectrum.

13. The battery monitoring device of claim 12, wherein the defined frequency spectrum is between approximately 1 Hz and approximately 1000 Hz.

14. The battery monitoring device of claim 1, wherein the noise detecting circuit is further configured to:

receive a measured voltage of the DC voltage signal; and

determine the noise spectrum of the at least one battery cell by being configured to scan a noise in the at least one battery cell over a defined frequency spectrum based on the received measured voltage of the DC voltage signal.

15. The battery monitoring device of claim 14, wherein the defined frequency spectrum is between approximately 1 Hz and approximately 1000 Hz.

16. The battery monitoring device of claim 14, wherein the noise detecting circuit is configured to determine the noise spectrum of the at least one battery cell by being configured to:

determine a plurality of noise levels at each frequency increment among a plurality of defined frequency increments in a defined frequency spectrum based on the received measured voltage of the DC voltage signal; and

average the plurality of noise levels at each defined frequency increment among the plurality of defined frequency increments.

17. The battery monitoring device of claim 16, wherein the noise detecting circuit is configured to generate the test frequency setting signal indicating the test frequency setting based as a defined frequency increment in the defined frequency spectrum having a lower noise level.

18. The battery monitoring device of claim 1, wherein the noise detecting circuit is further configured to apply a predetermined load to the at least one battery cell;

the noise detecting circuit configured to determine the noise spectrum of the at least one battery cell while the predetermined load is applied to the at least one battery cell.

19. The battery monitoring device of claim 18, wherein the noise detecting circuit is configured to determine the noise spectrum of the at least one battery cell while the predetermined load is applied to the at least one battery cell, by being configured to:

adjust the sampling frequency of the demodulation circuit over a plurality of sampling frequencies;

for each adjusted sampling frequency among the plurality sampling frequencies;

compare the measured voltage of the DC voltage signal to an expected voltage for the applied predetermined load for the adjusted sampling frequency;

determine if the measured voltage of the DC voltage signal is within a predetermined range of the expected voltage for the applied predetermined load for the adjusted sampling frequency; and

generate the test frequency setting signal indicating the test frequency setting based on the measured voltage of the DC voltage signal determined to be within the predetermined range of the expected voltage for the applied predetermined load for the adjusted sampling frequency.

20. A method of testing at least one battery cell in a battery power system, comprising:

applying a test current pulse at a test frequency based on a test frequency setting in a received test frequency setting signal to at least one battery cell, to place an effective alternating current (AC) load on the at least one battery cell;

receiving an AC voltage signal generated across the at least one battery cell as a result of the test current pulse applied to the at least one battery cell;

converting the received AC voltage signal to a direct current (DC) voltage signal indicative of a state-of-health (SOH) of the at least one battery cell based on a sampling frequency;

measuring the voltage of the DC voltage signal to determine the SOH of the at least one battery cell;

determining a noise spectrum of the at least one battery cell; and

generating the test frequency setting signal indicating the test frequency setting based on the determined noise spectrum as the test frequency setting.

21. The method of claim 20, comprising determining the noise spectrum of the at least one battery cell when not applying the test current pulse to the at least one battery cell.

22. The method of claim 20, comprising converting the received AC voltage signal to the DC voltage signal indicative of the state-of-health (SOH) of the at least one battery cell based on the sampling frequency equal to the test frequency.

23. The method of claim 20, further comprising:

determining at least one reduced-noise frequency in the noise spectrum; and

generating the test frequency setting signal indicating the test frequency setting based on the determined at least one reduced-noise frequency as the test frequency setting.

24. The method of claim 20, wherein:

determining the noise spectrum of the at least one battery cell noise spectrum comprising determining a plurality of noise levels each at a defined frequency increment in a defined frequency spectrum; and

generating the test frequency setting signal comprising generating the test frequency setting signal indicating the test frequency setting based as the defined frequency increment in the defined frequency spectrum having a lower noise level noise.

25. The method of claim 20, comprising periodically:

determining the noise spectrum of the at least one battery cell; and

generating the test frequency setting signal indicating the test frequency setting based on the determined noise spectrum as the test frequency setting.

26. The method of claim 20, comprising determining the noise spectrum of the at least one battery cell from a spectrum analyzer used to determine the noise spectrum of the at least one battery cell over a defined frequency spectrum.

27. The method of claim 20, wherein determining the noise spectrum of the at least one battery cell comprises scanning noise in the at least one battery cell over a defined frequency spectrum based on the received measured voltage of the DC voltage signal.

28. The method of claim 20, further comprising applying a predetermined load to the at least one battery cell;

and

determining the noise spectrum of the at least one battery cell while the predetermined load is applied to the at least one battery cell.

29. A non-transitory computer-readable medium having stored thereon computer-executable instructions to cause a processor to implement a method for testing at least one battery cell in a battery power system, comprising:

applying a test current pulse at a test frequency based on a test frequency setting in a received test frequency setting signal to at least one battery cell, to place an effective alternating current (AC) load on the at least one battery cell;

receiving an AC voltage signal generated across the at least one battery cell as a result of the test current pulse applied to the at least one battery cell;

converting the received AC voltage signal to a direct current (DC) voltage signal indicative of a state-of-health (SOH) of the at least one battery cell based on a sampling frequency;

measuring the voltage of the DC voltage signal to determine the SOH of the at least one battery cell;

determining a noise spectrum of the at least one battery cell; and

generating the test frequency setting signal indicating the test frequency setting based on the determined noise spectrum as the test frequency setting.

30. A battery monitoring system for testing battery cells in a battery power system, comprising:

a plurality of battery monitoring devices, each battery monitoring device configured to be coupled to a subset of a plurality of battery cells electrically connected in series to form a battery,

wherein each battery monitoring device comprises a plurality of current leads configured to be coupled to the subset of the plurality of battery cells assigned to the battery monitoring device to;

apply a test current pulse at a test frequency based on a test frequency setting in a received test frequency setting signal to the subset of the plurality of battery cells, to place an effective alternating current (AC) load on the subset of the plurality of battery cells;

receive an AC voltage signal generated across the subset of the plurality of battery cells as a result of the test current pulse applied to the subset of the plurality of battery cells; and

convert the received AC voltage signal to a direct current (DC) voltage signal indicative of a state-of-health (SOH) of the subset of the plurality of battery cells based on a sampling frequency;

wherein each battery monitoring device further comprises a plurality of voltage leads configured to be coupled to the subset of the plurality of battery cells assigned to the battery monitoring device to measure the voltage of the DC voltage signal to determine the SOH of the subset of the plurality of battery cells;

a battery monitoring system control unit configured to;

control each battery monitoring device among the plurality of battery monitoring devices to test a subset of the plurality of battery cells coupled to the battery monitoring device; and

receive at least one battery current measurement from each battery monitoring device among the plurality of battery monitoring devices indicating the SOH of the subset of the plurality of battery cells coupled to the battery monitoring device;

at least one battery monitoring device among the plurality of battery monitoring devices, configured to;

determine a noise spectrum of the subset of the plurality of battery cells coupled to the at least one battery monitoring device; and

generate the test frequency setting signal indicating the test frequency setting based on the determined noise spectrum as the test frequency setting.

31. The battery monitoring system of claim 30, wherein the at least one battery monitoring device is configured to determine the noise spectrum of the at least one battery cell while the test current circuit is not applying the test current pulse to the at least one battery cell.

32. The battery monitoring system of claim 30, wherein the sampling frequency is equal or substantially equal to the test frequency.

33. The battery monitoring system of claim 30, wherein the at least one battery monitoring device is further configured to determine at least one reduced-noise frequency in the noise spectrum;

the at least one battery monitoring device configured to generate the test frequency setting signal indicating the test frequency setting based on the determined at least one reduced-noise frequency as the test frequency setting.

34. The battery monitoring system of claim 30, wherein the battery monitoring system control unit further comprising a test frequency setting input, wherein the battery monitoring system control unit is further configured to receive the test frequency setting signal indicating the test frequency setting input over the test frequency setting input from a user.

35. The battery monitoring system of claim 30, wherein the at least one battery monitoring device is configured to determine the noise spectrum of the at least one battery cell from a spectrum analyzer used to determine the noise spectrum of the at least one battery cell over a defined frequency spectrum.

36. The battery monitoring system of claim 30, wherein the at least one battery monitoring device is further configured to:

receive the measured voltage of the DC voltage signal; and

determine the noise spectrum of the at least one battery cell by being configured to scan noise in the at least one battery cell over a defined frequency spectrum based on the received measured voltage of the DC voltage signal.

37. The battery monitoring system of claim 30, wherein the at least one battery monitoring device is configured further configured to apply a predetermined load to the at least one battery cell;

the at least one battery monitoring device is configured to determine the noise spectrum of the at least one battery cell while the predetermined load is applied to the at least one battery cell.