STAPLE CARTRIDGES COMPRISING DRIVER ARRANGEMENTS

• US 20160120545A1
• Filed: 10/29/2014
• Published: 05/05/2016
• Est. Priority Date: 10/29/2014
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Shelton, Frederick E. IV, Morgan, Jerome R.
• Granted Patent: US 11,141,153 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder

Abstract

Staple cartridge assemblies are disclosed herein which are an improvement over previous staple cartridge assemblies. Certain embodiments utilize tri-staple drivers which simultaneously eject three staples from a staple cartridge.

Claims

1. A staple cartridge assembly, comprising:

a cartridge body, comprising;

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in;

an inner staple cavity row extending along said longitudinal slot;

an intermediate staple cavity row extending along said inner staple cavity row; and

an outer staple cavity row extending along said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of staple cavities;

a first distal staple driver; and

a second distal staple driver, wherein said first distal staple driver and said second distal staple driver move independently of one another, and wherein said first staple driver and said second staple driver co-operatively eject said distal cluster of staples from said distal cluster of staple cavities.

2. The staple cartridge assembly of claim 1, further comprising an anvil configured to deform said staples.

3. The staple cartridge assembly of claim 2, wherein said cartridge body is rotatable relative to said anvil.

4. The staple cartridge assembly of claim 1, further comprising a tri-staple driver configured to eject three staples from said cartridge body consisting of an inner staple from said inner row, an intermediate staple from said intermediate row, and an outer staple from said outer row, and wherein said tri-staple driver is positioned proximally with respect to said first distal staple driver and said second distal staple driver.

5. The staple cartridge assembly of claim 4, wherein said inner staple is positioned distally with respect to said intermediate staple, and wherein said intermediate staple is positioned distally with respect to said outer staple.

6. The staple cartridge assembly of claim 4, wherein said inner staple is positioned proximally with respect to said intermediate staple, and wherein said intermediate staple is positioned proximally with respect to said outer staple.

7. The staple cartridge assembly of claim 1, wherein said another staple cavity is in said outer row.

14. The staple cartridge assembly of claim 1, wherein said another staple cavity is in said outer row.

8. A staple cartridge assembly, comprising:

a cartridge body, comprising;

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in;

an inner staple cavity row extending along said longitudinal slot;

an intermediate staple cavity row extending along said inner staple cavity row; and

an outer staple cavity row extending along said intermediate staple cavity row, wherein a distal cluster of four staple cavities is constituted of a distal-most staple cavity in said inner row, a distal-most staple cavity in said intermediate row, a distal-most staple cavity in said outer row, and another staple cavity in one of said inner row, said intermediate row, and said outer row;

a distal cluster of four staples removably stored in said distal cluster of staple cavities; and

a distal cluster of four staple drivers configured to eject said distal cluster of staples from said distal cluster of staple cavities, wherein said four staple drivers move independently of one another.

9. The staple cartridge assembly of claim 8, further comprising an anvil configured to deform said distal cluster of staples.

10. The staple cartridge assembly of claim 9, wherein said cartridge body is rotatable relative to said anvil.

11. The staple cartridge assembly of claim 8, further comprising a tri-staple driver configured to eject three proximal staples from said cartridge body consisting of an inner staple from said inner row, an intermediate staple from said intermediate row, and an outer staple from said outer row, and wherein said tri-staple driver is positioned proximally with respect to said distal cluster of staple drivers.

12. The staple cartridge assembly of claim 11, wherein said inner staple is positioned distally with respect to said intermediate staple, and wherein said intermediate staple is positioned distally with respect to said outer staple.

13. The staple cartridge assembly of claim 11, wherein said inner staple is positioned proximally with respect to said intermediate staple, and wherein said intermediate staple is positioned proximally with respect to said outer staple.

15. A staple cartridge assembly, comprising:

a cartridge body, comprising;

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in;

an inner staple cavity row extending along said longitudinal slot;

an intermediate staple cavity row extending along said inner staple cavity row; and

an outer staple cavity row extending along said intermediate staple cavity row, wherein a proximal cluster of staple cavities is constituted of a proximal-most staple cavity in at least two of said inner row, said intermediate row, and said outer row;

a proximal cluster of staples removably stored in said proximal cluster of staple cavities; and

a proximal cluster of staple drivers configured to eject said proximal cluster of staples from said proximal cluster of staple cavities, wherein each said staple driver is configured to eject only one said staple from a said staple cavity, and wherein said staple drivers move independently of one another.

16. The staple cartridge assembly of claim 15, further comprising an anvil configured to deform said proximal cluster of staples.

17. The staple cartridge assembly of claim 16, wherein said cartridge body is rotatable relative to said anvil.

18. The staple cartridge assembly of claim 15, further comprising a tri-staple driver configured to eject three distal staples from said cartridge body consisting of an inner staple from said inner row, an intermediate staple from said intermediate row, and an outer staple from said outer row, and wherein said tri-staple driver is positioned distally with respect to said proximal cluster of staple drivers.

19. The staple cartridge assembly of claim 18, wherein said inner staple is positioned distally with respect to said intermediate staple, and wherein said intermediate staple is positioned distally with respect to said outer staple.

20. The staple cartridge assembly of claim 18, wherein said inner staple is positioned proximally with respect to said intermediate staple, and wherein said intermediate staple is positioned proximally with respect to said outer staple.

21. A staple cartridge assembly, comprising:

a cartridge body, comprising;

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in;

an inner staple cavity row extending along said longitudinal slot;

an intermediate staple cavity row extending along said inner staple cavity row; and

an outer staple cavity row extending along said intermediate staple cavity row;

a plurality of staples removably stored in said staple cavities;

a plurality of tri-staple drivers configured to eject said staples from said staple cavities, wherein each said tri-staple driver is configured to eject three staples from said cartridge body consisting of an inner staple from said inner row, an intermediate staple from said intermediate row, and an outer staple from said outer row; and

a distal staple driver configured to eject a single staple from said staple cavities, wherein said distal staple driver moves independently of said tri-staple drivers, and wherein said distal staple driver is positioned distally with respect to said tri-staple drivers.

22. The staple cartridge assembly of claim 21, wherein said distal staple driver is positioned in said outer row.

23. The staple cartridge assembly of claim 21, further comprising an anvil configured to deform said staples.

24. The staple cartridge assembly of claim 23, wherein said cartridge body is rotatable relative to said anvil.

25. The staple cartridge assembly of claim 21, wherein said inner staple is positioned distally with respect to said intermediate staple, and wherein said intermediate staple is positioned distally with respect to said outer staple.

26. The staple cartridge assembly of claim 21, wherein said inner staple is positioned proximally with respect to said intermediate staple, and wherein said intermediate staple is positioned proximally with respect to said outer staple.

27. A staple cartridge assembly, comprising:

a cartridge body, comprising;

a proximal end;

a distal end;

a deck;

a longitudinal slot extending from said proximal end toward said distal end, wherein said longitudinal slot divides said deck into a first side and a second side;

a plurality of filled staple cavities defined in said first side of said deck, wherein said staple cavities are arranged in;

an inner staple cavity row extending along said longitudinal slot;

an intermediate staple cavity row extending along said inner staple cavity row; and

an outer staple cavity row extending along said intermediate staple cavity row;

a plurality of staples removably stored in said staple cavities;

a plurality of tri-staple drivers configured to eject said staples from said staple cavities, wherein each said tri-staple driver is configured to eject three staples from said cartridge body consisting of an inner staple from said inner row, an intermediate staple from said intermediate row, and an outer staple from said outer row; and

an empty staple cavity without a staple positioned therein.

28. The staple cartridge assembly of claim 27, wherein said empty staple cavity is positioned at said proximal end.

29. The staple cartridge assembly of claim 27, wherein said empty staple cavity is positioned at said distal end.

30. The staple cartridge assembly of claim 27, further comprising an anvil configured to deform said staples.

31. The staple cartridge assembly of claim 30, wherein said cartridge body is rotatable relative to said anvil.

32. The staple cartridge assembly of claim 27, wherein said inner staple is positioned distally with respect to said intermediate staple, and wherein said intermediate staple is positioned distally with respect to said outer staple.

33. The staple cartridge assembly of claim 27, wherein said inner staple is positioned proximally with respect to said intermediate staple, and wherein said intermediate staple is positioned proximally with respect to said outer staple.