COMPOSITE MATERIAL COMPOSITION FOR NEUTRALIZING ACID COMPOUNDS AND PIPE COMPRISING A SHEATH MADE FROM SAME

• US 20160123504A1
• Filed: 05/13/2014
• Published: 05/05/2016
• Est. Priority Date: 06/13/2013
• Status: Abandoned Application

• Current Assignee: IFP Energies Nouvelles, Technip France (Technip)
• Original Assignee: IFP Energies Nouvelles, Technip France (Technip)
• Inventors: GONZALEZ, Serge, PASQUIER, David, LEFEBVRE, Xavier, BENGUESMIA, Saliha, TRELA-BAUDOT, Emmanuelle, EPSZTEIN, Thomas, DEMANZE, Frdric
• Application Number:
  US14/897,821
• Publication Number:
  US 20160123504A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B32B 1/08 Tubular products
• CPC Class Codes: B32B 15/08 of synthetic resin
• CPC Class Codes: B32B 2250/02 2 layers
• CPC Class Codes: B32B 2264/102 Oxide or hydroxide
• CPC Class Codes: B32B 2270/00 Resin or rubber layer containing a blend of at least two different polymers
• CPC Class Codes: B32B 2307/714 Inert, i.e. inert to chemical degradation, corrosion
• CPC Class Codes: B32B 2597/00 Tubular articles, e.g. hoses, pipes
• CPC Class Codes: B32B 27/18 characterised by the use of special additives
• CPC Class Codes: B32B 27/304 comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
• CPC Class Codes: B32B 27/34 comprising polyamides
• CPC Class Codes: C08K 2003/2272 Ferric oxide (Fe2O3)
• CPC Class Codes: C08K 3/22 of metals
• CPC Class Codes: C08L 27/16 Homopolymers or copolymers or vinylidene fluoride
• CPC Class Codes: C23F 11/04 in markedly acid liquids
• CPC Class Codes: F16L 11/08 with reinforcements embedded in the wall F16L11/11 takes precedence
• CPC Class Codes: F16L 11/083 three or more layers
• CPC Class Codes: F16L 58/10 by rubber or plastics
• CPC Class Codes: F16L 58/1009 the coating being placed inside the pipe
• CPC Class Codes: F16L 9/147 comprising only layers of metal and plastics with or without reinforcement

Abstract

The invention relates, on the one hand, to a composite material composition capable of neutralizing acid compounds and of being used under high temperature conditions, said composition being a mixture of a polymer material with a predetermined amount of reactive fillers, the mass fraction of the chemically active products ranges between 4 and 40% and the polymer material is selected from the vinylidene fluoride copolymers family, comprising a vinylidene fluoride monomer, and at least one monomer being selected from among the following monomers: hexafluoropropylene, perfluoro(methylvinyl)ether, perfluoro(ethylvinyl)ether, perfluoro (propylvinyl)ether, tetrafluoroethylene, perfluorobutylethylene, fluoropropylene, chlorotrifluoroethylene, chlorodifluoroethylene, chlorofluoroethylene, trifluoroethylene, and the monomer with the following formulation: CH₂═CH—CF₂—(CF₂)₄—CF₃ and, on the other hand, to a pipe comprising at least one sheath made from the composite material composition.

Claims

1. A composite material composition for neutralizing at least one acid compound among carbon dioxide CO₂ and hydrogen sulfide H₂S, said composition comprising a mixture of a polymer material with a predetermined amount of chemically active products with said acid compound so as to irreversibly neutralize the corrosive effects of said acid compounds, characterized in that the mass fraction of said chemically active products ranges between 4 and 40% and said polymer material is selected from the vinylidene fluoride copolymers family, comprising at least one monomer selected from among the following monomers:

hexafluoropropylene, perfluoro(methylvinyl)ether, perfluoro(ethylvinyl)ether, perfluoro(propylvinyl)ether, tetrafluoroethylene, perfluoro-butylethylene, fluoropropylene, chlorotrifluoroethylene, chlorodifluoroethylene, chloro-fluoroethylene, trifluoroethylene, and the monomer with the following formulation;

CH₂═

CH—

CF₂—

(CF₂)₄—

CF₃.

2. A composition as claimed in claim 1, wherein the polymer material is a copolymer of poly-(tetrafluoroethylene-co-hexafluoropropylene-co-vinylidene fluoride) THV type.

3. A composition as claimed in claim 1, wherein the polymer material is a copolymer of poly(vinylidene fluoride-co-hexafluoropropylene) PVDF-HFP type.

4. A composition as claimed in claim 1, wherein the polymer material is a mixture of several polymers.

5. A composition as claimed in claim 1, wherein the fluorinated vinylidene copolymer has a tensile modulus measured at 20°

C. ranging between 300 MPa and 850 MPa, preferably between 400 MPa and 600 MPa, with either a tensile elongation at yield at ambient temperature above 12%, preferably above 15% and more preferably above 20%, or a behaviour similar to that of an elastomer.

6. A composition as claimed in claim 1, wherein the polymer material has a melting temperature ranging between 140°

C. and 250°

C., preferably between 160°

C. and 230°

C.

7. A composition as claimed in claim 1, wherein said chemically active products are selected from among the metal oxides selected from the group consisting of Fe₂O₃, MnO₂O₃, Mn₃O₄, MnO₂, PbO, ZnO, NiO, CoO, CdO, CuO, SnO₂, MoO₃, Fe₃O₄, Ag₂O, CrO₂, CrO₃, Cr₂O₃, the alkaline and alkaline-earth oxides selected from among CaO, Ca(OH)₂ and MgO.

8. A composition as claimed in claim 1, wherein said chemically active products are selected from among metal carbonates, metal chlorides, hydrated forms of metal carbonates and metal chlorides, hydroxylated forms of metal carbonates and metal chlorides, alkaline carbonates, alkaline-earth carbonates, alkaline chlorides, alkaline-earth chlorides, hydrated forms of alkaline carbonates, of alkaline-earth carbonates, of alkaline chlorides, of alkaline-earth chlorides and hydroxylated forms of alkaline carbonates, of alkaline-earth carbonates, of alkaline chlorides and of alkaline-earth chlorides.

9. A composition as claimed in claim 1, wherein the mass fraction of said chemically active products ranges between 10% and 30%.

10. A composition as claimed in claim 1, wherein said chemically active products are introduced into said mixture in form of particles with a specific surface area above 5 m²/g, preferably above 50 m²/g and more preferably above 80 m²/g.

11. A composition as claimed in claim 1, wherein said chemically active products are subjected to a chemical surface treatment with silanes.

12. A composition as claimed in claim 1, wherein said polymer material comprises a processing aid.

13. A composition as claimed in claim 3, wherein the PVDF-HFP used comprises plasticizers with a concentration below 10% and preferably below 5%.

14. A composition as claimed in claim 3, wherein the PVDF-HFP material comprises a compatibilizing additive.

15. A pipe for transportation of a petroleum effluent comprising at least one acid compound among carbon dioxide CO₂ and hydrogen sulfide H₂S, said pipe comprising at least one metallic element (3;

8) and a tubular sheath (2;

4;

9), said metallic element (3;

8) being arranged outside of said sheath (2;

4;

9), characterized in that said sheath is made from the composition as claimed in claim 1.

16. A pipe as claimed in claim 15, wherein said sheath (2;

4;

9) comprises at least two layers (C1, C2), a first layer (C1) comprising a second polymer material, and a second layer (C2) comprising said composition as claimed in claim 1.

17. A pipe as claimed in claim 16, wherein said second layer (C2) is arranged within said first layer (C1).

18. A pipe as claimed in claim 16, wherein said second polymer material is selected from among polyvinylidene fluoride PVDF, poly(vinylidene fluoride-co-hexafluoropropylene) PVDF-HFP, polyamides 11 and 12.

19. A pipe as claimed in claim 16, wherein said first layer (C1) also comprises lamellar fillers with a shape factor above 20, selected from among exfoliated talcs, micas, graphites.

20. A pipe as claimed in claim 15, wherein said sheath (2;

4;

9) also comprises adsorbent fillers that trap the acid compounds, the adsorbent fillers being selected from among activated carbon, zeolites and aluminas.

21. A composition as claimed in claim 15, wherein said metallic element (3;

8) is a metal reinforcement of a flexible pipe.

22. A pipe as claimed in claim 15, wherein said metallic element (3;

8) is a metal tube of a rigid pipe.