AIR COOLED LASER SYSTEMS USING OSCILLATING HEAT PIPES

• US 20160141825A1
• Filed: 11/19/2014
• Published: 05/19/2016
• Est. Priority Date: 11/19/2014
• Status: Abandoned Application

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Fisher, Steven E., Klennert, Wade L., Drolen, Bruce L., Ceniceros, Juan M.
• Application Number:
  US14/547,464
• Publication Number:
  US 20160141825A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: H01S 3/042 for solid state lasers H01S3/0401 takes precedence
• CPC Class Codes: H01S 3/0941 of a laser diode
• CPC Class Codes: H01S 5/02469 Passive cooling, e.g. where heat is removed by the housing as a whole or by a heat pipe without any active cooling element like a TEC

Abstract

Provided are air cooled laser systems, such as portable air cooled laser systems, and methods of operating thereof. An air cooled laser system includes an oscillating heat pipe having one end thermally coupled to one or more laser diodes and the other end being air cooled. The oscillating heat pipe has an extremely high thermal conductivity (e.g., much higher than that of copper) which allows using ambient air for cooling. This air cooling aspect reduces the size, weight, and complexity of the system. Furthermore, the air cooling aspect reduces power consumption since no power is used for liquid circulation. To enhance air-cooling characteristics, the end of the oscillating heat pipe away from the diodes may be thermally coupled to one or more heat dissipating fins. Furthermore, the system may be equipped with a blower for controlling the flow of air around that end.

Claims

1. An air cooled laser system comprising:

an oscillating heat pipe looping between a first end and a second end opposite of the first end,

wherein the oscillating heat pipe has a highest heat transfer coefficient in a direction between the first end and the second end; and

a laser diode operable as a light source,

wherein the laser diode is disposed on and thermally coupled to the first end of the oscillating heat pipe, and

wherein the second end of the oscillating heat pipe is air cooled.

2. The air cooled laser system of claim 1, further comprising one or more heat dissipating fins disposed on and thermally coupled to the second end of the oscillating heat pipe providing air cooling to the second end of the oscillating heat pipe.

3. The air cooled laser system of claim 2, further comprising a blower configured to generate an air flow around the one or more heat dissipating fins.

4. The air cooled laser system of claim 3, further comprising a temperature sensor configured to measure a temperature of the first end of the oscillating heat pipe or a temperature of the laser diode, wherein output of the temperature sensor is used to control operation of the blower.

5. The air cooled laser system of claim 4, further comprising a heater disposed on and thermally coupled to the second end of the oscillating heat pipe, wherein the output of the temperature sensor is used to control operation of the heater.

6. The air cooled laser system of claim 2, wherein the one or more heat dissipating fins and the oscillating heat pipe form a monolithic structure.

7. The air cooled laser system of claim 2, wherein the oscillating heat pipe is removable from the one or more heat dissipating fins.

8. The air cooled laser system of claim 1, further comprising a laser gain material disposed next to the laser diode for optically pumped by the laser diode, wherein the laser gain material is selected from the group consisting of YAG, Nd:

YAG, Yb;

KYW, doped sesquioxides, tungstates, erbium and thulium doped crystals, doped Ca salts including Yb;

CaF2, and doped glass.

9. The air cooled laser system of claim 1, further comprising an additional laser diode, wherein the laser diode, the oscillating heat pipe, and the additional laser diode form a stack such that the oscillating heat pipe is disposed between and thermally coupled to the laser diode and to the additional laser diode.

10. The air cooled laser system of claim 9, further comprising an additional oscillating heat pipe, wherein the additional oscillating heat pipe is a part of the stack such that the additional laser diode is disposed between and thermally coupled to the oscillating heat pipe and the additional oscillating heat pipe.

11. The air cooled laser system of claim 9, wherein the additional laser diode is shifted with respect the laser diode along the first end of the oscillating heat pipe such that a projection of the additional laser diode on a surface of the oscillating heat pipe does not overlap with a projection of the laser diode on the same surface of the oscillating heat pipe.

12. The air cooled laser system of claim 11, wherein each of the laser diode and the additional laser diode is disposed over a separate one of capillaries of the oscillating heat pipe.

13. The air cooled laser system of claim 1, further comprising an additional laser diode disposed on and thermally coupled to the first end of the oscillating heat pipe, wherein a heat transfer coefficient of the oscillating heat pipe in a direction between the laser diode and the additional laser diode is less than in the direction between the first end and the second end.

14. The air cooled laser system of claim 1, wherein the oscillating heat pipe is non-planar.

15. The air cooled laser system of claim 1, wherein the laser diode is disposed directly over a capillary of the oscillating heat pipe.

16. A method of operating an air cooled laser system, the method comprising:

supplying power to a laser diode operable as a light source,

wherein the laser diode is disposed on and thermally coupled to a first end of an oscillating heat pipe,

wherein the oscillating heat pipe loops between the first end and a second end opposite of the first end; and

providing an air flow around one or more heat dissipating fins disposed on and thermally coupled to the second end of the oscillating heat pipe,

wherein the second end is opposite of the first end, and

wherein the oscillating heat pipe has a highest heat transfer coefficient in a direction between the first end and the second end.

17. The method of claim 16, further comprising monitoring a temperature of the laser diode and controlling the air flow around the one or more heat dissipating fins based on the temperature of the laser diode.

18. The method of claim 16, wherein controlling the air flow around the one or more heat dissipating fins comprises operating a blower.

19. The method of claim 16, further comprising removing the one or more heat dissipating fins from the second end of the oscillating heat pipe.

20. The method of claim 16, further comprising heating the second end of the oscillating heat pipe.