ORGANIC PHOTOCONDUCTOR AND ELECTROPHOTOGRAPHIC APPARATUS AND PROCESS CARTRIDGE INCLUDING THE ORGANIC PHOTO CONDUCTOR

• US 20160187793A1
• Filed: 12/28/2015
• Published: 06/30/2016
• Est. Priority Date: 12/26/2014
• Status: Active Grant

• Current Assignee: Samsung Electronics Co. Ltd. (Samsung Group)
• Original Assignee: Samsung Electronics Co. Ltd. (Samsung Group)
• Inventors: TAKEZAWA, Manabu, CHOKAN, Tomohito, WATANABE, Osamu
• Granted Patent: US 9,651,878 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G03G 5/043 Photoconductive layers characterised by having two or more layers or characterised by their composite structure
• CPC Class Codes: G03G 5/14704 comprising inorganic material
• CPC Class Codes: G03G 5/14726 Halogenated polymers
• CPC Class Codes: G03G 5/1473 Polyvinylalcohol, polyallylalcohol; Derivatives thereof, e.g. polyvinylesters, polyvinylethers, polyvinylamines
• CPC Class Codes: G03G 5/14769 Other polycondensates comprising nitrogen atoms with or without oxygen atoms in the main chain
• CPC Class Codes: G03G 5/14773 Polycondensates comprising silicon atoms in the main chain

Abstract

An organic photoconductor including an electrically conductive substrate, a photosensitive layer disposed on the electrically conductive substrate, and a protection layer disposed on the photosensitive layer, wherein the protection layer includes a polymer composition and a plurality of electrically conductive metal oxide particles, and wherein the polymer composition is a product of a curing reaction with a multifunctional spherical dendrimer, a first multifunctional acryl compound having a urethane bond, and a second multifunctional acryl compound having a silicon-containing group and a fluorine-containing group.

Claims

1. An organic photoconductor comprising:

an electrically conductive substrate;

a photosensitive layer disposed on the electrically conductive substrate; and

a protection layer disposed on the photosensitive layer;

wherein the protection layer comprises a polymer composition and a plurality of electrically conductive metal oxide particles, and

wherein the polymer composition is a product of a curing reaction of a multifunctional spherical dendrimer, a first multifunctional acryl compound comprising a urethane bond, and a second multifunctional acryl compound comprising a silicon-containing group and a fluorine-containing group.

2. The organic photoconductor of claim 1, wherein the first multifunctional acryl compound has a weight average molecular weight of about 500 Daltons or greater and comprises tri- or higher multi-functional urethane (meth)acrylate comprising at least one of an acryloyl group, a methacryloyl group, or a vinyl group.

3. The organic photoconductor of claim 1,

wherein the multifunctional spherical dendrimer comprises at least one of polyacrylate or polyester acrylate, wherein each of the polyacrylate and polyester acrylate has a weight average molecular weight of about 1,000 Daltons or greater and about 25,000 Daltons or less, and wherein each of the polyacrylate and polyester acrylate comprises at least one polymerizable functional group selected from an acryloyl group, a methacryloyl group, and a vinyl group.

4. The organic photoconductor of claim 1, wherein a mixing amount of the multifunctional spherical dendrimer in the polymer composition is about 10 percent by mass or greater and about 50 percent by mass or less based on the total of 100 percent by mass of the multifunctional spherical dendrimer, the first multifunctional acryl compound, and the second multifunctional acryl compound.

5. The organic photoconductor of claim 1,

wherein the silicon-containing group of the second multifunctional acryl compound comprises a dimethyl-siloxane group,

wherein the fluorine-containing group of the second multifunctional acryl compound comprises at least one of a perfluoro polyether group or a perfluoro alkyl group, and

wherein the second multifunctional acryl compound comprises a polyacrylate unit.

6. The organic photoconductor of claim 1, wherein a mixing amount of the second multifunctional acryl compound in the polymer composition is about 5 percent by mass or greater and about 50 percent by mass or less based on the total of 100 percent by mass of the multifunctional spherical dendrimer, the first multifunctional acryl compound, and the second multifunctional acryl compound.

7. The organic photoconductor of claim 1, wherein the electrically conductive metal oxide particle comprises at least one of tin oxide, titanium oxide, indium oxide, zinc oxide, antimony oxide, phosphorus-containing tin oxide, or antimony-containing tin oxide.

8. The organic photoconductor of claim 1, wherein the electrically conductive metal oxide particle has an average primary particle diameter of about 5 nanometers or greater and about 300 nanometers or less.

9. The organic photoconductor of claim 1, wherein the electrically conductive metal oxide particle has an aspect ratio of 3 or more.

10. The organic photoconductor of claim 1, wherein a mixing amount of the electrically conductive metal oxide particles in the polymer composition is about 10 parts by mass or greater and about 40 parts by mass or less based on the total of 100 parts by mass of the multifunctional spherical dendrimer, the first multifunctional acryl compound, and the second multifunctional acryl compound.

11. The organic photoconductor of claim 1, wherein the electrically conductive metal oxide particle further comprises a silane coupling agent disposed on a surface thereof, wherein the silane coupling agent is a grafted aggregate comprising on a side chain a silane coupling part for coupling with the electrically conductive metal oxide, a photoreactive part, and a lubricious part including at least one of fluorine or silicon.

12. The organic photoconductor of claim 11, wherein the silane coupling agent is a grafted aggregate comprising an acryl main chain.

13. The organic photoconductor of claim 11, wherein the silane coupling part of the silane coupling agent comprises a part represented by Formula 3:

14. The organic photoconductor of claim 13, wherein, in Formula 3, R₁ is a methoxy group, and a is 0.

15. The organic photoconductor of claim 11, wherein the photoreactive part of the silane coupling agent comprises a part represented by Formula 4:

—

COO—

NH—

R₂—

Y 

 

Formula 4

wherein, in Formula 4,

R₂ is an alkyl group, and

Y is a photoreactive functional group.

16. The organic photoconductor of claim 15, wherein, in Formula 4, Y is an acryloyl group or a methacryloyl group.

17. The organic photoconductor of claim 11, wherein the lubricious part of the silane coupling agent comprises a part represented by Formula 5:

18. The organic photoconductor of claim 11, wherein the lubricious part of the silane coupling agent comprises a part represented by Formula 6:

19. The organic photoconductor of claim 11, wherein the silane coupling agent has a weight average molecular weight in a range between about 300 Daltons and about 100,000 Daltons.

20. An electrophotographic apparatus comprising the organic photoconductor of claim 1.

21. A process cartridge comprising the organic photoconductor of claim 1.