GAS SENSOR CONTROL DEVICE

• US 20160201540A1
• Filed: 07/31/2014
• Published: 07/14/2016
• Est. Priority Date: 08/09/2013
• Status: Active Grant

• Current Assignee: DENSO Corporation
• Original Assignee: DENSO Corporation
• Inventors: YAMADA, Yuji, MATSUOKA, Mikiyasu, MUKAI, Yasuo, NAKATA, Shingo
• Granted Patent: US 9,845,719 B2
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: F01N 11/002 the diagnostic devices measuring or estimating temperature or pressure in, or downstream of the exhaust apparatus
• CPC Class Codes: F01N 11/007 the diagnostic devices measuring oxygen or air concentration downstream of the exhaust apparatus
• CPC Class Codes: F01N 13/008 Mounting or arrangement of exhaust sensors in or on exhaust apparatus sensor arrangements for engine control F02D41/1439
• CPC Class Codes: F01N 2550/02 Catalytic activity of catalytic converters
• CPC Class Codes: G01M 15/102 by monitoring exhaust gases
• CPC Class Codes: G01N 27/26 by investigating electrochemical variables; by using electrolysis or electrophoresis
• CPC Class Codes: G01N 27/4065 Circuit arrangements specially adapted therefor
• CPC Class Codes: G01N 27/409 Oxygen concentration cells
• CPC Class Codes: G01N 33/007 Arrangements to check the analyser calibrating G01N33/0006

Abstract

An O₂ sensor has a sensor element, which includes a solid electrolyte layer and a pair of electrodes, while the solid electrolyte layer is interposed between the electrodes. The O₂ sensor outputs an electromotive force signal in response to an air-to-fuel ratio of exhaust gas of an engine, which serves as a sensing subject. A constant current circuit, which induces a flow of a predetermined constant electric current between the pair of electrodes of a sensor element, and a current sensing arrangement, which senses a current value of an actual electric current that is conducted through the sensor element, are provided. A microcomputer determines whether an abnormality of the constant current circuit is present based on the current value of the electric current, which is sensed with the current sensing arrangement, in a case where the constant current is induced by the constant current circuit.

Claims

1. A gas sensor control device applied to an exhaust gas purifying device of an internal combustion engine, which includes:

a catalyst that is installed in an exhaust device of the internal combustion engine and purifies NOx, which is a lean component of an exhaust gas of the internal combustion engine, and a rich component of the exhaust gas; and

a gas sensor that is installed at a location, which is in an intermediate portion of the catalyst or on a downstream side of the catalyst, to sense a gas component of the exhaust gas, which serves as a sensing subject, after purification of the exhaust gas with the catalyst, wherein the gas sensor includes an electromotive force cell, which has a solid electrolyte body and a pair of electrodes, to output an electromotive force signal in response to an air-to-fuel ratio of the exhaust gas, the gas sensor control device comprising;

a current conduction regulating device that induces a flow of a predetermined constant electric current between the pair of electrodes of the electromotive force cell;

a current sensing arrangement that senses a current value of an actual electric current, which is conducted through the electromotive force cell; and

an abnormality determining unit that determines whether an abnormality is present in the current conduction regulating device based on the current value of the actual electric current, which is sensed with the current sensing arrangement, in a case where the flow of the predetermined constant electric current is induced by the current conduction regulating device.

2. The gas sensor control device according to claim 1, further comprising a setting unit that sets a command current value, which is a command value of the electric current to be induced by the current conduction regulating device, wherein the abnormality determining unit determines whether the abnormality is present in the current conduction regulating device based on comparison between the command current value, which is set by the setting unit, and the current value, which is sensed with the current sensing arrangement.

3. The gas sensor control device according to claim 2, wherein the setting unit sets the command current value based on an operational state of the internal combustion engine.

4. The gas sensor control device according to claim 1, wherein the abnormality determining unit determines whether the abnormality is present in the current conduction regulating device based on the current value, which is sensed with the current sensing arrangement, in a case where a temperature of the electromotive force cell is equal to or higher than a predetermined temperature.

5. The gas sensor control device according to claim 1, wherein:

as a catalytic conversion characteristic of the catalyst, which indicates a relationship between an air-to-fuel ratio and a catalytic conversion efficiency of the catalyst, the catalyst has a second air-to-fuel ratio point, which is a point of starting an outflow of the NOx from the catalyst and is located on a rich side of a first air-to-fuel ratio point that forms an equilibrium point for the rich component and oxygen; and

the current conduction regulating device induces the flow of the predetermined constant electric current, which has a current value that corresponds to a difference between the first air-to-fuel ratio point and the second air-to-fuel ratio point at the catalyst.

6. The gas sensor control device according to claim 5, wherein:

one of the pair of electrodes of the electromotive force cell is a reference side electrode, which becomes a positive side at a time of outputting an electromotive force from the electromotive force cell, and another one of the pair of electrodes is an exhaust side electrode, which becomes a negative side at the time of outputting the electromotive force from the electromotive force cell;

the current conduction regulating device induces the flow of the predetermined constant electric current, which has a current value that is required to shift an equilibrium point of a gas reaction around the exhaust side electrode of the electromotive force cell to the second air-to-fuel ratio point or an adjacent point that is adjacent to the second air-to-fuel ratio point.

7. The gas sensor control device according to claim 6, wherein the current conduction regulating device induces the flow of the predetermined constant electric current, which has the current value that is required to shift the equilibrium point of the gas reaction around the exhaust side electrode of the electromotive force cell to a point on a rich side of the second air-to-fuel ratio point.