CHILD RESTRAINT SYSTEM

• US 20160207497A1
• Filed: 01/14/2016
• Published: 07/21/2016
• Est. Priority Date: 01/15/2015
• Status: Abandoned Application

• Current Assignee: Thorley Industries LLC
• Original Assignee: Thorley Industries LLC
• Inventors: Seal, Jacob A., Arora, Arjit, Beaudette, Sean D., Kanitz, Daniel A., Richter, Elijah A., Thorne, Henry F., Daley, Robert D.
• Application Number:
  US14/995,961
• Publication Number:
  US 20160207497A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: B60N 2/02253 characterised by the transmission between the electric motor and the seat or seat parts
• CPC Class Codes: B60N 2/265 Adaptations for seat belts
• CPC Class Codes: B60N 2/267 alerting means responsive to presence or absence of children
• CPC Class Codes: B60N 2/268 detecting or alerting means responsive to the installation of the child seats in the vehicle
• CPC Class Codes: B60N 2/272 Buckle lock sensors for child seat safety belts
• CPC Class Codes: B60N 2/274 characterised by the communication means between the child seat and another entity, e.g. vehicle or portable device
• CPC Class Codes: B60N 2/2806 for securing the child seat to the vehicle
• CPC Class Codes: B60N 2/2809 with additional tether connected to the top of the child seat and passing above the top of the back-rest
• CPC Class Codes: B60N 2/2816 with additional belt accessories, e.g. belt tension detectors
• CPC Class Codes: B60N 2/2818 characterised by guiding means for children belts
• CPC Class Codes: B60N 2/2821 having a seat and a base part
• CPC Class Codes: B60N 2/2851 provided with head-rests
• CPC Class Codes: B60N 2/2872 provided with side rests
• CPC Class Codes: B60N 2/2875 inclinable, as a whole or partially
• CPC Class Codes: B60N 2/2887 Fixation to a transversal anchorage bar, e.g. isofix
• CPC Class Codes: B60N 2/2893 coupled to the seat sub-frame
• CPC Class Codes: B60N 2002/2815 with additional belt accessories, e.g. a belt tension detector
• CPC Class Codes: B60N 2230/20 Wireless data transmission
• CPC Class Codes: B60R 2022/4666 characterised by electric actuators
• CPC Class Codes: B60R 22/105 for children adaptation of children's seats for seat belts B60N2/265, B60N2/2803
• CPC Class Codes: B60R 22/3416 : Unlocking devices for retractors B60R22/3405 takes precedence
• CPC Class Codes: B60R 22/46 : Reels with means to tension the belt in an emergency by forced winding upelectrical circuits for triggering safety arrangements B60R21/01 ; tensioners using reels only guiding the belt during normal use, e.g. splitted reels B60R22/195

Abstract

Child restraint systems are disclosed. The child restraint systems can include a base portion and a seat portion. The child restraint systems can include at least one motor-driven subsystem for installing the child restraint system in a vehicle, such as a motor-driven tensioner and/or motor-driven leveler. The motor-driven subsystem(s) can be coupled to a power source, such as a battery pack. The child restraint systems can also include a microcontroller, which can be coupled to the power source and a motor for the motor-driven subsystem. The base portion and/or the seat portion can include a plurality of sensors in communication with microcontroller. The sensors can detect an installation condition and/or state of the child restraint system.

Claims

1. A child restraint system, comprising:

a base portion, comprising;

a rotatable spool;

a motor configured to rotate the rotatable spool;

a first belt attached to the rotatable spool; and

a portion configured to receive a second belt;

wherein a first degree of rotation of the rotatable spool is configured to draw the first belt and the second belt at least partially around the rotatable spool.

2. The child restraint system of claim 1, further comprising a controller in communication with the motor.

3. The child restraint system of claim 2, wherein the motor further comprises a current sensor in communication with the controller, wherein the base portion further comprises a tension sensor in communication with the controller, wherein the tension sensor is configured to detect a tension in the first belt, and wherein the controller is configured to control the motor based on the tension detected by the tension sensor.

4. The child restraint system of claim 1, wherein the first belt comprises an integral belt, and wherein the second belt comprises a vehicle belt.

5. The child restraint system of claim 4, wherein the integral belt further comprises:

a first length extending from the rotatable spool in a first direction; and

a second length extending from the rotatable spool in a second direction.

6. The child restraint system of claim 5, wherein the first length further comprises a first end comprising a first latch, and wherein the second length further comprises a second end comprising a second latch.

7. The child restraint system of claim 6, wherein the base portion further comprises a spring support assembly, wherein the first length and the second length of the integral belt extend through the spring support assembly, wherein the spring support assembly is configured to deform when the rotatable spool is rotated through the first degree of rotation such that the first latch and the second latch are not retracted toward the rotatable spool, and wherein the first latch and the second latch are retracted toward the rotatable spool during a second degree of rotation of the rotatable spool.

8. The child restraint system of claim 1, wherein the base portion further comprises:

a spring-loaded clamp arm biased toward an unclamped position, wherein the spring-loaded clamp arm is moveable between the unclamped position and a clamped position, and wherein the spring-loaded clamp arm is configured to clamp the second belt to the rotatable spool when in the clamped position; and

a lock configured to pivot between an unlocked position and a locked position, wherein the lock is configured to hold the spring-loaded clamp arm in the clamped position when the lock is in the locked position.

9. The child restraint system of claim 1, further comprising a seat portion, wherein the seat portion is releasably coupled to the base portion.

10. The child restraint system of claim 1, wherein the base portion further comprises a ratchet assembly, comprising:

a ratchet wheel rotatable with the rotatable spool; and

a pawl releasably engaged with the ratchet wheel, wherein the rotatable spool is permitted to rotate in a first direction through the first degree of rotation, and wherein the pawl is configured to resist rotation of the rotatable spool in a second direction.

11. The child restraint system of claim 10, wherein the base portion further comprises a knob for manually rotating the rotatable spool.

12. A child restraint system, comprising:

a base portion, comprising;

a fixed track;

a rail slidably retained in the track, wherein the rail comprises a mount for interfacing with a seat portion;

a nut connected to the rail;

a drive screw threadably engaged with the nut; and

a motor configured to rotate the drive screw, wherein a rotation of the drive screw is configured to move the nut and the rail such that the mount moves relative to the fixed track.

13. The child restraint system of claim 12, further comprising a controller in communication with the motor.

14. The child restraint system of claim 13, further comprising the seat portion, wherein the seat portion is releasably coupled to the base portion at the mount.

15. The child restraint system of claim 14, wherein the fixed track comprises a first curved slot and a second curved slot, and wherein the rail comprises:

a first pin extending into the first curved slot; and

a second pin extending into the second curved slot;

wherein the seat portion is configured to pivot relative to the base portion as the rail slides in the track.

16. The child restraint system of claim 15, wherein the base portion further comprises an accelerometer in communication with the controller, wherein the nut further comprises a position sensor in communication with the controller, and wherein the controller is configured to determine an angle of the seat portion coupled to the mount based on the output from the accelerometer and the position sensor.

17. The child restraint system of claim 12, wherein the rail comprises a first rail and the mount comprises a first mount, and wherein the base portion further comprises:

a second fixed track; and

a second rail slidably retained in the second fixed track, wherein the second rail comprises a second mount for interfacing with the seat portion, and wherein the nut is connected to the second rail.

18. The child restraint system of claim 12, wherein the base portion further comprises:

a drive system intermediate the motor and the drive screw;

a spring configured to bias the motor into engagement with the drive system; and

a lever configured to move the motor, wherein the motor is movable between an engaged position and a disengaged position relative to the drive system.

19. The child restraint system of claim 18, wherein the base portion further comprises a knob for manually rotating the drive screw.

20. The child restraint system of claim 19, wherein the knob is positioned in a compartment of the base portion, wherein the base portion further comprises a hinged door operably covering the compartment, and wherein the hinged door is coupled to the lever such that movement of the hinged door moves the motor from the engaged position to the disengaged position.

21. A child restraint system, comprising:

a seat portion, comprising;

a body; and

an adjustable mount at least partially embedded in the body, wherein the adjustable mount is rotatable through a range of positions;

a lock for securing the adjustable mount in one of at least two positions; and

a child-restraining harness comprising a central strap, wherein the central strap extends from the adjustable mount.

22. The child restraint system of claim 21, wherein a recess is defined in the body, and wherein the adjustable mount comprises a body portion configured to pivot in the recess.

23. The child restraint system of claim 22, wherein the body portion further comprises a first end and a second end, wherein the first end comprises the lock, and wherein the central strap extends from the second end.

24. The child restraint system of claim 23, wherein the lock further comprises a spring-loaded button.

25. The child restraint system of claim 21, wherein the at least two positions comprises a first position and a second position, and wherein the first position is 180 degrees offset from the second position.

26. The child restraint system of claim 21, wherein the harness comprises a five-point harness.

27. The child restraint system of claim 26, wherein the five-point harness comprises:

a first shoulder strap comprising a first accelerometer configured to detect an exit angle of the first shoulder strap from the body; and

a second shoulder strap comprising a second accelerometer configured to detect an exit angle of the second shoulder strap from the body.

28. The child restraint system of claim 21, wherein the harness further comprises a buckle, and wherein the buckle comprises a buckle sensor.

29. The child restraint system of claim 21, further comprising a tension sensor engaged with the harness, wherein the tension sensor is configured to detect whether the harness has been tensioned.

30. The child restraint system of claim 29, wherein the tension sensor comprises a switch.

31. The child restraint system of claim 21, wherein the body further comprises a spring-loaded pad engaged with a sensor for detecting the presence of a child in the seat portion.

32. A child restraint system, comprising:

a base portion, comprising;

a first mount;

a base electrical connector; and

a first circuit device coupled to the base electrical connector; and

a seat portion, comprising;

a second circuit device;

a second mount configured to releasably engage the first mount to connect the seat portion to the base portion; and

a seat electrical connector configured to mate with the base electrical connector when the second mount is engaged with the first mount to form an electrical path from the first circuit device to the second circuit device.

33. The child restraint system of claim 32, wherein the second circuit device comprises a sensor.

34. The child restraint system of claim 33, wherein the first circuit device comprises a power supply.

35. The child restraint system of claim 34, wherein the first circuit device comprises a controller.

36. The child restraint system of claim 35, wherein the seat electrical connector comprises:

a first connector, wherein the first connector is configured to mate with the base electrical connector when the seat portion is in a first orientation relative to the base portion; and

a second connector, wherein the second connector is configured to mate with the base electrical connector when the seat portion is in a second orientation relative to the base portion.

37. A child restraint system, comprising:

a seat portion, comprising;

a frame comprising a back support;

a belt extending along the back support, wherein the belt comprising a first end and a second end, wherein the second end comprises a latch, and wherein the latch protrudes from the frame;

a spool, wherein the first end of the belt is connected to the spool, wherein a rotation of the spool in a first direction is configured to wind the belt around the spool to retract the latch toward the frame, and wherein a rotation of the spool in a second direction is configured to unwind the belt from the spool to extend the latch from the frame; and

a lock configured to restrict rotation of the spool in the second direction.

38. The child restraint system of claim 37, wherein the lock comprises a ratchet engaged with the spool.

39. The child restraint system of claim 38, wherein the seat portion further comprises a clamp, and wherein the belt extends through the clamp.

40. The child restraint system of claim 39, wherein the seat portion further comprises an actuator configured to release the lock and unclamp the clamp.

41. The child restraint system of claim 37, wherein the seat portion further comprises:

an actuator;

a moveable rod positioned in the seat portion and engaged with the belt; and

a secondary belt extending between the actuator and the retractable rod, wherein an actuation of the actuator is configured to move the moveable rod within the seat portion to draw the latch toward the spool.