MECHANICALLY GUIDED IMPACTOR FOR HIP ARTHROPLASTY

• US 20160220385A1
• Filed: 02/02/2016
• Published: 08/04/2016
• Est. Priority Date: 02/02/2015
• Status: Abandoned Application

• Current Assignee: Orthosoft Inc. (Zimmer Biomet Holdings, Inc.)
• Original Assignee: Orthosoft Inc. (Zimmer Biomet Holdings, Inc.)
• Inventors: FALARDEAU, Bruno, MOREAU-BELANGER, Laurence, DUVAL, Karine, PARADIS, Francois, LI, Di, VALIN, Myriam, PELLETIER, Benoit
• Application Number:
  US15/013,402
• Publication Number:
  US 20160220385A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: A61B 2034/2048 using an accelerometer or inertia sensor
• CPC Class Codes: A61F 2/4609 of acetabular cups
• CPC Class Codes: A61F 2002/4681 by applying mechanical shocks, e.g. by hammering
• CPC Class Codes: A61F 2002/4687 Mechanical guides for implantation instruments

Abstract

An impactor for positioning and inserting an acetabular cup into an acetabulum of a pelvis during hip arthroplasty is described. The impactor includes a guide element mounted to an elongated body and including first and second openings aligned with each other to define an axial passage. The first and second openings and the axial passage receive a guide pin therethrough that is pinned in a fixed position to the pelvis. The guide element provides a mechanical orientation guide which restricts an angular orientation of the impactor relative to the guide pin when the guide pin is pinned in the fixed position relative to the pelvis and received through the first and second openings of the guide element. Centering the openings of the guide element relative to the guide pin in the fixed position accordingly achieves a desired orientation of the impactor within a predetermined angular tolerance.

Claims

1. An impactor for positioning and inserting an acetabular cup into an acetabulum of a pelvis during hip arthroplasty, the impactor comprising:

an elongated body including a stem having a proximal end and an opposed distal end;

a cup-engaging element disposed at the proximal end of the stem, the cup-engaging element being adapted to engage the acetabular cup for insertion into the acetabulum;

an impact element disposed at the distal end of the stem and adapted to receive a force used to drive the acetabular cup into the acetabulum, the stem defining a longitudinal axis extending between the cup-engaging element and the impact element, the longitudinal axis thereby defining an impact axis;

a guide element mounted to the elongated body, the guide element having first and second openings aligned with each other to define an axial passage extending therebetween, a guide axis centrally disposed within the first and second openings and extending through the axial passage, the first and second openings being spaced apart an axial distance along said guide axis, the first and second openings and the axial passage receiving a guide pin therethrough, the guide pin adapted to be pinned in a fixed position relative to the pelvis, the guide pin defining a pin axis extending longitudinally through a center thereof; and

wherein the guide element provides a mechanical orientation guide which restricts an angular orientation of the impactor relative to the guide pin when the guide pin is pinned in the fixed position relative to the pelvis and received through the first and second openings of the guide element, and wherein centering the openings of the guide element relative to the guide pin in the fixed position achieves a desired orientation of the impactor within a predetermined angular tolerance.

2. The impactor as defined in claim 1, where outer rims of the first and second openings provide a physical stop which defines a maximum angular deviation within the predetermined angular tolerance of the impactor relative to the fixed guide pin.

3. The impactor as defined in claim 1, wherein the guide element includes first and second rings respectively circumscribing the first and second openings, the first and second openings being circular, and the first and second rings being axially spaced apart said distance relative to the longitudinal axis.

4. The impactor as defined in claim 3, wherein at least the first and second rings of the guide element protrude from the stem of the elongated body transversely relative to the longitudinal axis.

5. The impactor as defined in claim 3, wherein the axial passage is only partially enclosed by the first and second rings, the first and second rings defining a gap therebetween within the axial passage.

6. The impactor as defined in claim 1, wherein the guide element includes an tubular cylinder defining the first and second openings at opposed ends thereof, the axial passage extending through the tubular cylinder between the first and second openings located at opposed ends of the tubular cylinder.

7. The impactor as defined in claim 1, wherein the guide element is removably attached to the stem of the elongated body in a fixed and predetermined position and orientation relative thereto.

8. The impactor as defined in claim 1, wherein the first and second openings of the guide element are configured to permit the predetermined angular tolerance to be at most ±

10 degrees between the longitudinal axis of the stem and the pin axis of the guide pin.

9. The impactor as defined in claim 8, wherein the first and second openings of the guide element are configured to permit the predetermined angular tolerance to be about ±

2.6 degrees between the longitudinal axis of the stem and the pin axis of the guide pin.

10. The impactor as defined in claim 9, wherein the first and second openings have a diameter of about 20 mm, the axial distance separating the first and second openings being about 70 mm, and a most proximal one of the first and second openings being located about 220 mm from the up-engaging element disposed at the proximal end of the stem.

11. The impactor as defined in claim 1, wherein the guide axis of the guide element is substantially parallel to the longitudinal axis of the stem of the elongated body.

12. The impactor as defined in claim 11, wherein the guide axis and the longitudinal axis are spaced apart by a predetermined transverse distance.

13. The impactor as defined in claim 1, further comprising at least one inertial sensor unit mounted to the elongated body, the inertial sensor being operable to determine and output real-time data representative of at least an orientation of the impactor in space.

14. The impactor as defined in claim 13, wherein the inertial sensor unit includes a micro-electro-mechanical sensor (MEMS) having one or more accelerometer, gyroscope, inclinometer and/or magnetometer.

15. The impactor as defined in claim 14, wherein the MEMS includes one or more user interfaces integrated therewith.

16. The impactor as defined in claim 15, wherein the user interfaces of the MEMS include at least one of an LED display, a screen and a numerical display.

17. The impactor as defined in claim 16, wherein the MEMS includes an LED display, the LED display signaling a proper and/or improper orientation of the impactor.

18. The impactor as defined in claim 16, wherein the MEMS includes a screen operable to depict numerical angle values of the orientation of the impactor.

19. The impactor as defined in claim 13, wherein the inertial sensor unit is in wireless communication with a computer-assisted surgery (CAS) processing unit of a (CAS) system remote from the impactor.

21. A kit for positioning and inserting a prosthetic acetabular cup into an acetabulum of a pelvis during hip arthroplasty, the kit comprising:

an impactor as defined in claim 1; and

a patent-specific guide pin installation jig, the patent-specific guide pin installation jig comprising;

an acetabular element having an acetabular shell mounted thereto which is configured and formed for a precise mating fit within the acetabulum of the specific patient;

a jig body spaced apart from the acetabular element and proximally extending so as to abut with at least one of a rim of the acetabular and another preselected anatomical landmark to define a predetermined position and/or orientation of the jib body; and

a pin guide element connected with the jig body and the acetabular element, the pin guide element having a guide hole extending therethrough and adapted to receive at least one of a drill bit and the guide pin, the guide element permitting the guide pin to be pinned to the pelvis in the predetermined position and orientation.

20. A patient-specific guide pin installation jig for installing a guide pin in a predetermined fixed position and orientation on a pelvis in preparation for hip arthroplasty, comprising:

an acetabular element having an acetabular shell mounted thereto which is configured and formed for a precise mating fit within the acetabulum of the specific patient;

a jig body spaced apart from the acetabular element and proximally extending so as to abut with at least one of a rim of the acetabular and another preselected anatomical landmark to define a predetermined position and/or orientation of the jib body; and

a pin guide element connected with the jig body and the acetabular element, the pin guide element having a guide hole extending therethrough and adapted to receive at least one of a drill bit and the guide pin, the guide element permitting the guide pin to be pinned to the pelvis in the predetermined position and orientation.

22. A method for installing an acetabular cup into an acetabulum of a pelvis during hip arthroplasty, comprising:

a) seating a guide pin installation jig into the acetabulum;

b) using the guide pin installation jig to dispose a guide pin in a pre-planned position and orientation, and driving the guide pin into the pelvis at said pre-planed position and orientation;

c) providing an impactor having at least a guide element with first and second axially spaced apart rings circumscribing respective openings which receive the guide pin therethrough, wherein the guide element provides a mechanical orientation guide which restricts an angular displacement of the impactor relative to the guide pin within a predetermined angular tolerance;

d) feeding the guide pin through the openings of the guide element of the impactor, and placing a cup-engaging element on a proximal end of the impactor within the acetabulum;

e) aligning the impactor at an angular orientation such that the guide pin is substantially centered within the openings of the guide element on the impactor, whereby the impactor is disposed at a pre-planed desired orientation within the predetermined angular tolerance; and

f) once the impactor is in the desired orientation as defined by the guide element, impacting the prosthetic acetabular cup into the acetabulum using the impactor.