SENSOR DEVICE

• US 20160223382A1
• Filed: 07/17/2014
• Published: 08/04/2016
• Est. Priority Date: 07/19/2013
• Status: Active Application

• Current Assignee: Pepperl + Fuchs GmbH
• Original Assignee: Pepperl + Fuchs GmbH
• Inventors: LUBER, Ernst
• Application Number:
  US14/906,020
• Publication Number:
  US 20160223382A1
• Time in Patent Office: Days
• US Class Current: 1/1
• CPC Class Codes: G01F 23/0007 for discrete indicating and measuring G01F23/02 - G01F23/28 take precedence
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves
• CPC Class Codes: G01F 23/2966 making use of acoustical resonance or standing waves

Abstract

A sensor device for detecting the fill level in a collection container includes an ultrasound transducer and is designed such that the sensor device, and thus the ultrasound transducer, can switch between an active operating mode and a power-saving mode. The sensor device and the ultrasound transducer arranged therein require less energy in the power-saving mode than in the operating mode. In the power-saving mode, the sensor device can be brought into the active operating mode using environmental signals and external trigger conditions, which can be configured specifically for a given collection container type. An activation device is provided, which is designed such that, based on an external signal, the activation device causes the sensor device to switch into the active operating mode, wherein the ultrasound transducer performs at least one measurement in the active operating mode. The sensor device has a low-power interface for wireless transfer of data.

Claims

1. Sensor device (1) for detecting the fill level of a collection container (2), having

an ultrasound transducer (4),

an activation device (6), which is structured in such a manner that the activation device (6) causes the ultrasound transducer (4) to switch to an active operating state in response to an external signal that reaches the activation device (6), wherein the ultrasound transducer (4) carries out at least one measurement in the operating state,

wherein the sensor device (1) is configured in such a manner that before the measurements, the sensor device (1) can be configured with regard to defined general conditions for a specific collection container type, and wherein the sensor device (1) has a control input (13) that is structured in such a manner that signals that come from the activation device (6) can be detected by the control input (13), wherein the general conditions comprise trigger conditions as well as limit values for the fill level, and wherein the trigger signals relate to at least one environmental signal, and wherein the activation device (6) comprises a light sensor, a movement sensor, an electrical contact or a vibration measurement device.

2. Sensor device according to claim 1, wherein an energy generation device (10) for energy harvesting is provided, wherein the sensor device (1) comprises a storage system (12) with which the energy obtained by means of energy harvesting can be stored.

3. Sensor device according to claim 1, wherein the activation device (6) is a time-recording system, with which the ultrasound transducer can be switched to the active state at defined time intervals, wherein the time-recording system is a radio clock or a real-time clock.

4. Sensor device according to claim 1, wherein the control input (13) is connected with a control unit (15), wherein the control unit (15) can be brought into the active operating state after the control input (13) has received a signal from the activation device (6).

5. Sensor device according to claim 1, wherein the voltage regulator (11) has an energy monitoring unit, with which the energy present in the sensor device (1) during power-saving mode can be monitored.

6. Sensor device according to claim 1, wherein a watchdog is provided, with which the operational readiness of the ultrasound transducer (4) can be cyclically monitored.

7. Sensor device according to claim 1, wherein an external serial bus is provided, with which the ultrasound transducer (4) can be switched to the active operating state.

8. Sensor device according to claim 1, wherein the detected measurement data can be transmitted to an higher-level controller (9), together with the energy status of the ultrasound transducer (4), by means of a low-power interface (8).

9. Sensor device according to claim 1, wherein a non-volatile data memory (18) is provided, with which the detected measurement data can be stored when the ultrasound transducer (4) switches from the active operating state to power-saving mode.

10. Sensor device according to claim 4, wherein the control unit (15) is connected with the ultrasound transducer (4) by way of a transmission/reception unit (16), wherein the ultrasound transducer (4) can be switched to the active operating state by way of the control unit (15).

11. Method for switching a sensor device (1) that is in the idle state to an active operating state, wherein the sensor device (1) carries out multiple measurements in the active operating state, containing the following steps:

a) an activation device (6) configured as a light sensor, an electrical contact or a vibration measurement device is addressed by at least one external environmental signal, in accordance with a trigger condition for a specific collection container type;

b) the activation device (6) transmits a signal to a control input (13) of the sensor device (1);

c) a control unit (15) is activated in the sensor device (1);

d) the control unit (15) addresses an ultrasound transducer (4) that emits an ultrasound signal for a specific detection region, which signal is reflected in the interior of a collection container (2), wherein the reflected signal is received back by the ultrasound transducer (4);

e) the signal is converted to an electrical signal in the ultrasound transducer (4), and passed on to the control unit (15);

f) a distance value for the detection region is determined from the electrical signal in the control unit (15);

g) the distance value determined is transmitted to a higher-level controller (9);

h) steps d) to g) are repeated for every one of the detection regions to be measured;

i) the higher-level controller (9) calculates the fill level of the collection container (2) for the different detection regions from the distance values determined.